Baileigh Industrial EW-30, Operator'S Manual

Page 1: ...OPERATOR S MANUAL ENGLISH WHEEL MODEL EW 30 B8870 2016 Baileigh Industrial Inc Rev 12 2016...

Page 2: ...CONTENTS 7 Cleaning 7 TRANSPORTING AND LIFTING 8 INSTALLATION 9 Anchoring the Machine 10 GETTING TO KNOW YOUR MACHINE 10 MATERIAL SELECTION 11 OPERATION 11 ROLLING TIPS 12 Selecting Lower Wheels 16 M...

Page 3: ...rect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After...

Page 4: ...afety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General...

Page 5: ...ss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF CRUSH HAZARD NEVER place your hands fingers...

Page 6: ...h does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others...

Page 7: ...aintain proper footing and balance at all times DO NOT reach over or across a running machine 13 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you ar...

Page 8: ...2 102 and 51mm Power Manual Shipping Dimensions 48 x 48 x 84 1220 x 1220 x 2134mm Shipping Weight 900lbs 409kg Note The photos and illustrations used in this manual are representative only and may not...

Page 9: ...ainted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protecti...

Page 10: ...lts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to...

Page 11: ...objects If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING The machine should be sited on a level concrete floor Provisions for se...

Page 12: ...nglish wheel stretches metal workpieces thinner and longer as they are rolled between the upper wheel and lower wheel Simultaneously a track is pressed into the metal creating a convex curve in the wo...

Page 13: ...from the same vendor when possible OPERATION 1 Clean the workpiece and wheels thoroughly making sure any abrasive particles are removed Grit or dirt will mar your workpiece and even damage the wheels...

Page 14: ...k 9 Turn the kick wheel counterclockwise to increase pressure on the workpiece turn the kick wheel clockwise to decrease pressure To reinsert a workpiece or insert another workpiece of the same thickn...

Page 15: ...ious tracking patterns can be used to shape workpieces depending upon their shape or size Zigzag Pattern This pattern uses closely spaced tracks to move from one end of the material to the other It ca...

Page 16: ...d the workpiece in the opposite direction and return to point A Star Pattern The star pattern is useful for shaping round workpieces Note Avoid rolling directly over the center of the workpiece as too...

Page 17: ...ll the workpiece from the middle line on one side to the middle line on the opposite side 3 Roll the workpiece from the inside line on one side to the inside line on the opposite side 4 Repeat Steps 1...

Page 18: ...have wide flat surfaces profiles Domed lower wheels create tighter curves The flat areas range from 1 8 to 3 4 3 175 to 19 05mm The wider the flat area the wider the track produced on the workpiece Ro...

Page 19: ...of the upper wheel axle 3 Hold the upper wheel firmly to prevent dropping and remove the upper wheel axle 4 Carefully remove the upper wheel and set it on the upper wheel rack using a bracket mounting...

Page 20: ...ured by frame bracket 1 Turn upper wheel knob clockwise to raise upper wheel bracket so it is snug against frame bracket Wheel does not shape workpiece 1 Workpiece is too thick 2 Crown is too low 3 In...

Page 21: ...19 19 FRAME ASSEMBLY...

Page 22: ...20 20 WHEEL ASSEMBLY...

Page 23: ...21 21 ADJUSTER ASSEMBLY...

Page 24: ...K 1 14 EW36 7A009 ACME NUT 6 PITCH L H 1 15 EW36 7A014 ROLLER AXLE 1 16 EW36 7A017 GUIDE PIN 1 17 EW36 7A018 SLIDE BLOCK BUSHING 2 18 LR R240 3 ROLLER 24 0 R 3 DIA 1 19 PP 1331 35MM O D X 15MM I D 2 2...

Page 25: ...M12 X 1 75 NYLON LOCK NUT 1 39 M12 X 1 75 X 30 SHCS 12 40 M8 X 1 25 HEX NUT 2 41 M12 X 1 75 X 30 HEX FLANGE 21 42 M16 X 2 0 X 35 HEX FLANGE 12 43 M12 X 1 75 FLANGE NUT 8 44 M10 X 1 5 X 25 HEX FLANGE...

Page 26: ...24 24 NOTES...

Page 27: ...25 25 NOTES...

Page 28: ...26 26 NOTES...

Page 29: ...27 27...

Page 30: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 31: ...ntrols Make sure you understand the use and operation of all controls 8 Work area hazards Keep the area around the English Wheel machine clean from oil tools chips Pay attention to other persons in th...

Page 32: ...ROL PLANT SAFETY PROGRAM No Hazard Identification Item Hazard PUNCTURING MEDIUM Assessment Wear gloves to prevent cuts from sharp material B C LOW Risk Control Strategies Recommended for Purchase Buye...