Baileigh Industrial PT-105HD, Operator'S Manual

Page 1: ...USTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from acci...

Page 2: ...Y Axis Servo Drive Installation 20 Torch Mounting 21 Torch Cable Routing 22 Debris Trays 23 ELECTRICAL 24 Cord and Power Connection 25 PLASMA CUTTER WIRE CONNECTIONS 26 SOFTWARE 27 PLASMA TABLE START...

Page 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 4: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Page 5: ...Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment rem...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...POINTS Keep hands and fingers away from the servo motors drive belt and pulleys when performing maintenance Keep motor guards in place at all times while the machine is running FUMES AND GASES The pla...

Page 8: ...mable materials from the plasma cutting area Wear approved eye protection and proper hand and body protection Make sure the cutting tip is not grounded when sitting idle which could cause heat buildup...

Page 9: ...ignored personal injury to the operator may result Safety equipment such as guards hold downs safety glasses dust masks and hearing protection can reduce your potential for injury But even the best g...

Page 10: ...ded when using machinery Wear a restrictive hair covering to contain long hair 10 Use eye and ear protection Always wear ISO approved impact safety goggles Wear a full face shield if you are producing...

Page 11: ...rn off power before checking cleaning or replacing any torch parts 24 Be sure all equipment is properly installed and grounded according to national state and local codes 25 Keep all cords dry free fr...

Page 12: ...e parts and drop off Tube Axial Exhaust Fan 1340cfm maximum as is on table A license to download BobCAD CAM Express V30 Software File Transfers via USB Interface USB 2 0 compatible TECHNICAL SUPPORT O...

Page 13: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 14: ...ing is taking place Follow these guidelines when lifting crane or hoist Always lift and carry the machine with the lifting holes provided at the top of the machine Use lift equipment such as straps ch...

Page 15: ...a small area Make certain that the floor is capable of supporting the weight of the machine work stock and the operator The floor should also be a level surface If the unit wobbles or rocks once in p...

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Page 19: ...four corners at the table four lugs are installed at these four holes The entire machine can be lifting up by these lugs Place a level on the table to measure the level Make sure the machine is level...

Page 20: ...otor belt and gear rack E Cutting torch Combines plasma and air to cut various materials F Material support Used to support material when cutting G Y axis drive Y 2 Consists of stepper motor belt and...

Page 21: ...utomation torch to the plasma table IMPORTANT Items a and b are included with the plasma cutter These items are not included if you do not purchase a plasma cutter from Baileigh Industrial You will ne...

Page 22: ...tarting with the right side cable track side locate four of the socket head cap screws lock washers and flat washers supplied with the motors Note Do not remove or adjust on the two jack screws in the...

Page 23: ...and then installing the two lower screws 9 Tighten all three screws Torch Mounting 1 If installed remove the gear rack by taking out the socket screw pivoting the rack and carefully pulling it out fr...

Page 24: ...evenly to further assist removal and installation of the cross members 3 Allow for a loop from the torch to the entry point A of the cable track This will help to eliminate unnecessary stress on the...

Page 25: ...irm pressure until you hear a snap indicating they are locked back in place IMPORTANT Be careful not to kink or flatten the torch cable during installation Debris Trays Roll the debris trays under the...

Page 26: ...cs as indicated on the tool All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least res...

Page 27: ...he connectors A to the console and lock them into the receptacles 4 The ground wire from the table must also be connected to the console frame C 5 Unwrap the power cord B and route the cord away from...

Page 28: ...This is a normally open circuit When a relay within the console is energized and closes the plasma cutter torch will fire and continue until the relay is de energized These are NOT polarity sensitive...

Page 29: ...e Colors Start Stop plasma arc 3 4 Green black OK to Move start machine motion 12 14 Red black Voltage Divider 5 6 Black white Miller IMPORTANT THIS IS FOR REFERENCE ONLY This instruction is based upo...

Page 30: ...Turn on the torch power unit Set air pressure on the torch power unit per specifications in the plasma cutter operator s manual Power up the control console 1 Complete the connection of the console t...

Page 31: ...online forums and trade magazines The Plasma Systems The plasma system can be broken down into 4 broad areas which are at the same time separate and interacting Software Program Code Creation The sof...

Page 32: ...e material and amperage you are cutting at The charts included with the cutter manual provide good starting points for all the settings needed to cut a given material As the operator becomes more fami...

Page 33: ...r It is recommended to use a good and regular maintenance schedule to remove moisture from your air supply It is also recommended to use a high quality air drying system as well While an air filter is...

Page 34: ...The system will remember and operate based upon the last saved parameters When navigating around the screens the ESC key will move back one screen at a time The ESC key will also cancel any entry mad...

Page 35: ...h General Operation Steps Note Always observe the screen messages settings and Function key labels Power On When the Logo screen appears press the Enter key Choose location for the program to be run f...

Page 36: ...se settings will start with the information provided by the plasma cutter manufacturer and then be fine tuned based upon the specific cutting conditions Keep notes of changes for future use After Save...

Page 37: ...the Part Options functions These can be used to change and alter the file which is loaded F7 Revert will cancel ALL changes applied to the file PRACTICE THESE CHANGES UNTIL YOU ARE COMFORTABLE WITH T...

Page 38: ...move when the F3 key is pressed F3 will frame the area that the part will be cut from This is a general box that the part will fit in Next is F2 Demo This function is direct acting The gantry WILL sta...

Page 39: ...lat in the area you are cutting A 3 inch square works for starters 5 If it doesn t pierce all the way thru at the beginning increase the pierce time 6 If it pierces but then rooster tails during the c...

Page 40: ...oltage set by the machine operator Each plasma torch manufacturer provides these arc voltages which are dependent upon material thickness of material and the plasma process power level As soon as the...

Page 41: ...place as necessary Check that the control console circulating fans are working and the emergency stop button is in good working order Weekly Maintenance Thoroughly clean the machine Check any exposed...

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Page 45: ...cutting DXF DWG IGES More Shape Library Stretch Splines Snap Grid Hole Patterns Gears CAMS Sprockets Profiling Kerf Comp Lead in out Backplotting Post Processor BobART This software is best for image...

Page 46: ...r More on Windows 8 x64 Operating System 1GB Graphics Card Intel or AMD Processors 2GHz Processor Multi core or higher Windows 10 Note BobCAD CAM s stability is dependent on the graphics card ability...

Page 47: ...HANGE CUT SETTINGS FROM Plasma Power Supply Manual Cutting Table Match the materials with the cutting amperage and the consumables Set the cut speed Set the cut Arc Voltage Press the Space Bar Press F...

Page 48: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24...