Baileigh AP-3R, Operator'S Manual

Page 1: ... LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 05 2019 Baileigh Industrial Holdings LLC P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Page 2: ...UTIONS 6 Dear Valued Customer 6 TECHNICAL SPECIFICATIONS 8 TECHNICAL SUPPORT 8 UNPACKING AND CHECKING CONTENTS 9 Cleaning 9 TRANSPORTING AND LIFTING 10 INSTALLATION 10 Anchoring the Machine 11 ASSEMBLY AND SET UP 12 ADJUSTMENTS 14 OPERATION AND MAINTENANCE 15 PARTS IDENTIFICATION DRAWING 16 Parts List 17 ...

Page 3: ...en notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated wi...

Page 4: ...remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorney fees and costs Governing Law Venue This Agreement shall be construed and governed under the ...

Page 5: ... Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Indu...

Page 6: ...azardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which if not avoided could result in property damage IMPORTANT PLEASE READ THIS OPERATORS...

Page 7: ... protect against objectionable or uncomfortable loud noises BEWARE OF PINCH POINTS Keep hands and fingers clear of any gears or mechanisms Make sure guard is in place before operating machine BEWARE OF SHEAR PINCH AND CRUSH HAZARD NEVER place your hands fingers or any part of your body in the die area of this machine Keep hands and fingers away from the shear blade and the punching and notching di...

Page 8: ...gh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine Any modifications or alterations to a Baileigh machine will invalidate the machine s warranty PLEASE ENJOY YOUR BAILEIGH MACHINE PLEASE ENJOY IT SAFELY 1 ...

Page 9: ...Maintain proper footing and balance at all times DO NOT reach over or across a running machine 13 Stay alert Watch what you are doing and use common sense DO NOT operate any tool or machine when you are tired 14 Check for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operat...

Page 10: ...ng for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales Department at sales baileigh com Phone 920 684 4990 or Fax 920 684 3944 Note The photos and illustrations used in this manual are representativ...

Page 11: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plast...

Page 12: ...wer gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking for a suitable location to place the machine Overall weight of the machine Weight of material being processed Sizes of material to be processed through the machine Space needed for auxiliary stands w...

Page 13: ...e be sure to eliminate by using shims WORKING CLEARANCES Take into consideration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely Anchoring the Machine Once positioned anchor the machine to the floor as shown in the diagram Use bolts and expansion plugs or sunken tie rods that connect through and are sized for the holes in the bas...

Page 14: ...12 12 ASSEMBLY AND SET UP Your Baileigh AP 3R Arbor Press consists of the following loose parts 1 Press Base 2 Gear Shaft 3 Long Handle 4 Hand Wheel 5 Ratchet Arm 3 1 4 2 5 ...

Page 15: ... the spline of the shaft Note Locking collar has been removed from shaft and will be re installed in step 3 7 Slide the hand wheel 4 onto the stub of the gear shaft and secure with the socket head cap screw 8 Slide the ratchet arm 5 onto the gear shaft and secure with the locking collar 12 by tightening the setscrew figure 1 2 4 figure 3 12 5 ...

Page 16: ...used to control side play When properly adjusted use the jam nuts to hold in place DO NOT OVERTIGHTEN 2 Bolts B are used to set pressure against the ram to accommodate your particular press application fig 6 shows the cover plate removed revealing the pressure plate 7 Keep well greased 3 figure 4 5 B A figure 6 7 figure 5 ...

Page 17: ...ratchet gear and lower the ram further 3 Rotate the 4 position die plate 9 to choose a suitable width slot to accommodate your application 4 Lubricate the Baileigh AP 3R Arbor Press daily with a good quality EP grease This will help ensure the press has a long life in your shop CAUTION Always wear proper eye protection with side shields safety footwear and leather gloves to protect from burrs and ...

Page 18: ...16 16 PARTS IDENTIFICATION DRAWING 1 12 13 15 11 6 7 8 9 10 5 2 3 14 4 16 17 2 1 ...

Page 19: ...4 Hand Wheel 1 5 AP3R 5 Ratchet Arm 1 6 AP3R 6 Ram 1 5 x 1 5 38mm x 38mm 1 7 AP3R 7 Pressure Plate 1 8 AP3R 8 Cover 1 9 AP3R Die Pate 4 Position Bottom Die Plate 1 10 AP3R 10 Roll Pin 1 11 AP3R 11 Hex Bolt 8 12 AP3R 12 Locking Collar 1 13 AP3R 13 Set Screw 1 14 AP3R 14 Cap 1 15 AP3R 15 Jam Nut 4 16 AP3R 16 Ratchet Dog 1 17 AP3R 17 Roll Pin 1 NOTES ...

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