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SAFETY PRECAUTIONS 

Metal working can be dangerous if safe and proper operating procedures are not followed. As 

with all machinery, there are certain hazards involved with the operation of the product. Using 

the machine with respect and caution will considerably lessen the possibility of personal injury. 

However, if normal safety precautions are overlooked or ignored, personal injury to the operator 

may result. 

Safety equipment such as guards, hold-downs, safety glasses, dust masks and hearing 

protection can reduce your potential for injury. But even the best guard won’t make up for poor 

judgment, carelessness or inattention. 

Always use common sense 

and exercise 

caution

 in 

the workshop. If a procedure feels dangerous, don’t try it. 

REMEMBER:

 

Your personal safety is your responsibility

1.

Only trained and qualified personnel can operate this machine.

2.

Make sure any guards are in place and in proper working order before operating

machinery.

3.

Remove any adjusting tools.

 Before operating the machine, make sure any adjusting

tools have been removed.

4.

Keep work area clean.

 Cluttered areas invite injuries.

5.

Overloading machine.

 By overloading the machine you may cause injury from flying parts.

DO NOT

 exceed the specified machine capacities.

6.

Do not force tool.

 Your machine will do a better and safer job if used as intended. 

DO NOT

use inappropriate attachments in an attempt to exceed the machines rated capacity.

7.

Use the right tool for the job.

 

DO NOT

 attempt to force a small tool or attachment to do

the work of a large industrial tool. 

DO NOT

 use a tool for a purpose for which it was not

intended.

8.

Dress appropriate.

 

DO NOT

 wear loose fitting clothing or jewelry as they can be caught in

moving machine parts. Protective clothing and steel toe shoes are recommended when

using machinery. Wear a restrictive hair covering to contain long hair.

9.

Use eye and ear protection

. Always wear ISO approved impact safety goggles. Wear a

full-face shield if you are producing metal filings.

WARNING:

 FAILURE TO FOLLOW THESE RULES MAY RESULT IN

SERIOUS PERSONAL INJURY 

Summary of Contents for B8500

Page 1: ...OPERATOR S MANUAL TUBE AND PIPE NOTCHER MODEL TN 250 B8500 2015 Baileigh Industrial Inc Rev 06 2015...

Page 2: ...UCTIONS 2 SAFETY PRECAUTIONS 4 TECHNICAL SPECIFICATIONS 6 FEATURES 6 TECHNICAL SUPPORT Error Bookmark not defined UNPACKING AND CHECKING CONTENTS 7 Cleaning 7 ASSEMBLY AND SET UP 9 OPERATION 10 Arbor...

Page 3: ...rect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After...

Page 4: ...A signal word DANGER WARNING or CAUTION is used with the safety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DAN...

Page 5: ...R place hands fingers or any part of your body near rotating tools Hole saws are very sharp and can quickly pierce your fingers and hands Always wear heavy leather gloves when handling these tools ENT...

Page 6: ...ng machinery 3 Remove any adjusting tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By o...

Page 7: ...r be allowed in the work area DO NOT let them handle machines tools or extension cords 16 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up too...

Page 8: ...ughout ensuring maximum rigidity Unique 6 jaw radial vise Will notch over 75 1 1 4 hardened Thomson shaft with replaceable tips Slotted carriage for offset notches no shims Patent pending Note The pho...

Page 9: ...reaser or solvent cleaner For a more thorough cleaning some parts will occasionally have to be removed DO NOT USE acetone or brake cleaner as they may damage painted surfaces Follow manufacturer s lab...

Page 10: ...s or other machinery Clearance from walls and other obstacles Maintain an adequate working area around the machine for safety Have the work area well illuminated with proper lighting Keep the floor fr...

Page 11: ...supplied 3 The pivot block will fit into the machined recess in the vise assembly plate 4 The retaining plate will go on the opposite side of the vise assembly and is there to act as a support washer...

Page 12: ...the vise will be determined by the angle of notch and the hole saw should be slid forward to set that distance 6 Tighten the material being careful not to over tighten and crush your tube as the vise...

Page 13: ...lug to be cut out with a zip wheel to continue the notch this is normal with this type of machine Sometimes the pivot arm can be swung back 180 degrees to finish a notch but again probably only up to...

Page 14: ...life expectancy of your machine Check for any loose or worn parts contact your dealer for replacement parts Fluid level in aluminum housing should be checked periodically add 80w gear oil if fluid le...

Page 15: ...13 13 PARTS IDENTIFICATION DRAWING...

Page 16: ...14 14 Parts Identification List...

Page 17: ...E TN250 6A022 POINTER 1 16 STD M8 X 1 25 X 50 HEX FLANGE 7 17 ME TN250 7A010 DRIVE STUD 1 18 PP 1142 SEAL 2 19 TN250 6A014 BOLT CAP 2 20 NOT INCLUDED HOLE SAW 1 21 STD 25 X 1 25 SLOTTED SPLIT PIN 1 22...

Page 18: ...16 16 Item Part Number Description Qty 33 PP 0196 0 5 ID X 0 625 OD X 0 562 LG 1 34 PP 1141 NEEDLE BEARING 2...

Page 19: ...17 17 NOTES...

Page 20: ...18 18 NOTES...

Page 21: ...19 19...

Page 22: ...20 20...

Page 23: ...the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well ma...

Page 24: ...machine is in operation Tie up long hair and use the correct hair nets to avoid any entanglement with the shearing blades or moving parts 7 Work area hazards Keep the area around the Pipe Notcher cle...

Page 25: ...any checks or maintenance being carried out ENTANGLEMENT CUTTING STABBING Secure notcher by bolting to a solid working surface A LOW Do not place hands or fingers inside moving parts of notcher STRIK...

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