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THANK YOU & WARRANTY 

Thank  you  for  your  purchase  of  a  machine  from  Baileigh  Industrial.  We  hope  that  you  find  it 
productive and useful to you for a long time to come. 

 

Inspection  &  Acceptance.

 

Buyer  shall  inspect  all  Goods  within  ten  (10)  days  after  receipt  thereof.  Buyer’s 

payment shall constitut

e final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or 

reject  the  goods  unless  otherwise  agreed.  If  Buyer  rejects  any  merchandise,  Buyer  must  first  obtain  a  Returned 

Goods Authorization (“RGA”) number before returning any goods to Seller. Goods returned without a RGA will be 
refused.  Seller  will  not  be  responsible  for  any  freight  costs,  damages  to  goods,  or  any  other  costs  or  liabilities 
pertaining to goods returned without a RGA. Seller shall have the right to substitute a conforming tender. Buyer will 
be  responsible  for  all  freight  costs  to  and  from  Buyer  and  repackaging  costs,  if  any,  if  Buyer  refuses  to  accept 
shipment.  If  Goods  are  returned  in  unsalable  condition,  Buyer  shall  be  responsible  for  full  value  of  the  Goods. 
Buyer may not return any special order Goods. Any Goods returned hereunder shall be subject to a restocking fee 
equal to 30% of the invoice price. 
 

Specifications.

 Seller may, at its option, make changes in the designs, specifications or components of the Goods 

to improve the safety of such Goods, or if in Seller’s judgment, such changes will be beneficial to their operation or 
use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes 
in writing, in which event Seller may impose additional charges to implement such changes. 
 

Limited  Warranty.

  Seller  warrants  to  the  original  end-user  that  the  Goods  manufactured  or  provided  by  Seller 

under this Agreement shall be free of defects in material or  workmanship for a period  of twelve (12) months from 
the  date  of  purchase,  provided  that  the  Goods  are  installed,  used,  and  maintained  in  accordance  with  any 
instruction  manual  or  technical  guidelines  provided  by  the  Seller  or  supplied  with  the  Goods,  if  applicable.  The 
original end-user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of 
the  warranty  period.  The  original  end-user  must  also  obtain  a  RGA  from  Seller  prior  to  returning  any  Goods  to 
Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without 
a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods 
to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective 
Goods  or  refund  to  the  original  end-user  the  purchase  price  for  such  defective  Goods.  Goods  are  not  eligible  for 
replacement  or  return  after  a  period  of  30  days  from  date  of  receip

t.  The  foregoing  warranty  is  Seller’s  sole 

obligation, and the original end-

user’s exclusive remedy, with regard to any defective Goods. This limited warranty 

does not apply to: (a) die sets, tooling, and saw blades; (b) periodic or routine maintenance and setup, (c) repair or 
replacement of the Goods due to normal wear and tear, (d) defects or damage to the Goods resulting from misuse, 
abuse,  neglect,  or  accidents,  (f)  defects  or  damage  to  the  Goods  resulting  from  improper  or  unauthorized 
alterations,  modifications,  or  changes;  and  (f)  any  Goods  that  has  not  been  installed  and/or  maintained  in 
accordance with the instruction manual or technical guidelines provided by Seller. 
 

EXCLUSION OF OTHER  WARRANTIES.

 THE FOREGOING LIMITED WARRANTY IS IN  LIEU OF ALL  OTHER 

WARRANTIES,  EXPRESS  OR  IMPLIED.  ANY  AND  ALL  OTHER  EXPRESS,  STATUTORY  OR  IMPLIED 
WARRANTIES,  INCLUDING  BUT  NOT  LIMITED  TO,  ANY  WARRANTY  OF  MERCHANTABILITY  OR  FITNESS 
FOR  ANY  PARTICULAR  PURPOSE  ARE  EXPRESSLY  DISCLAIMED.  NO  WARRANTY  IS  MADE  WHICH 
EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN. 
 

Limitation  of  Liability.

  IN  NO  EVENT  SHALL  SELLER  BE  LIABLE  TO  BUYER  OR  ANY  OTHER  PARTY  FOR 

ANY  INCIDENTIAL,  CONSEQUENTIAL  OR  SPECIAL  DAMAGES  (INCLUDING,  WITHOUT  LIMITATION,  LOST 
PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH 
BY  SELLER  OR  ITS  AGENTS  OF  THIS  AGREEMENT,  OR  ANY  OTHER  CAUSE  WHATSOEVER,  WHETHER 

BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYER’S REMEDY WITH RESPECT 
TO  ANY  CLAIM  ARISING  UNDER  THIS  AGREEMENT  IS  STRICTLY  LIMITED  TO  NO  MORE  THAN  THE 
AMOUNT PAID BY THE BUYER FOR THE GOODS. 
 
 
 

Summary of Contents for BB-4816M

Page 1: ...INDUSTRIAL INC IS PROHIBITED Baileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from a...

Page 2: ...13 Anchoring the Machine 13 OVERALL DIMENSIONS 14 ASSEMBLY AND SET UP 15 Removing and Installing the Bending Extension Bar 16 ELECTRICAL 17 OPERATION 19 Magnetism Notes 21 BENDING ALLOWANCE 22 UNDERST...

Page 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 4: ...or further remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agree...

Page 5: ...Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment rem...

Page 6: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 7: ...ware of the position of the clamp handle and the counterweight They are heavy and can swing back suddenly causing serious body or head injuries ELECTRICAL AND MAGNETIC FIELDS Electric current and magn...

Page 8: ...h does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others...

Page 9: ...eck any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO NOT use machines or power tools in damp or...

Page 10: ...steel Maximum capacity listed is obtained with the bending leaf extension removed TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for...

Page 11: ...ge painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for prot...

Page 12: ...10 10 3 4 1 2...

Page 13: ...ck Feet 2 4 Front Feet 2 5 Tool Tray 1 6 Back Stop Collars 2 7 Back Stop Bars 2 8a Notched Clamping Bar Long 1 8b Narrow Clamp Bar 1 8c Wide Clamp Bar Long 1 8d Wide Clamp Bar Short 1 8e Segmented Cla...

Page 14: ...olts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine t...

Page 15: ...n the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the mach...

Page 16: ...14 14 OVERALL DIMENSIONS...

Page 17: ...place in an upright position with a suitable lifting device Tool Tray and Back Gauge Supports 1 Using 3 M8x12 socket cap screws attach the tool tray to the back of the brake 2 Lay the rubber mat into...

Page 18: ...k the top surface of the extension bar 2 Remove and retain the mounting bolts A and remove the extension bar and store with the clamping bars 3 When installing the extension bar verify that the bar an...

Page 19: ...chine The circuit should be protected with a time delay fuse or circuit breaker with a amperage rating slightly higher than the full load current of machine A separate electrical circuit should be use...

Page 20: ...ately Power cord connection 1 Verify that power is turned OFF on the control panel and the power source 2 Unwrap the power cord and route the cord away from the machine toward the power supply a Route...

Page 21: ...shown installed 3 Set the machine for the material thickness you will be bending Raise the bending leaf 90 as shown in fig 7 Rotate the knobs on each end of the clamping bar which adjusts the setback...

Page 22: ...he required angle Read the section Understanding springback There is also a locking collar on the indicating shaft which can be set and locked to duplicate multiple bends 8 After the bend is made lowe...

Page 23: ...emperature is high it may help to use an external fan to provide some air movement Important If the bending bed magnet is too hot to touch then the brake should be completely shut down and allowed to...

Page 24: ...ssion and stretch After the bending leaf is removed from the metal and the load is released the piece part relaxes forcing the bent portion of the metal to return slightly to its original shape The ke...

Page 25: ...y secured bend the material as far as the bending leaf will allow Normal bending procedure 2 Now remove the clamping bar bring up the bending leaf and continue the fold as in fig 12 No clamping is req...

Page 26: ...ctromagnet and rotate the piece part down to the horizontal position 4 Continue the above procedure until you are satisfied with the result Making a Box with Clamping Bars 1 Using a long clamp bar ini...

Page 27: ...lifts automatically for easy insertion and removal of the piece part 1 Fold two opposite sides and the corner tabs with the slotted clamp bar The slots will NOT affect these bends 2 Select two slots...

Page 28: ...d components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Note Proper maintenance can increase the life expectancy of your machine WARNING Make sure the electrical d...

Page 29: ...is can be checked periodically with a precision straight edge Checking the Gap 1 Raise the bending leaf up to a 90 position as shown in fig 20 2 Secure with the locking collar fig 21 on the leaf angle...

Page 30: ...ARTS DIAGRAM 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 6...

Page 31: ...w M8 x 20 4 12 Screw M8 x 30 4 13 Connect Plate 1 14 Screw M8 x 16 4 15 Cover 1 16 Right clamp handle 1 17 Left shield 1 18 Screw M8 x 20 4 19 Bending Extension Bar 1 20 Bending plate 1 21 Graduated s...

Page 32: ...set 3 43 Hinge body 3 44 Tee 3 45 Bolt 3 46 Ball seat 3 47 Disc spring 6 2 x 12 5 1 48 Nut M6 2 49 Workbench 1 50 Screw M8 x 16 3 51 Screw M8 x 16 4 52 Back stop bar 2 53 Tray 1 54 Rubber mat 1 55 Fix...

Page 33: ...ith cover panel removed Voltage Tests AC DC Reference Point Any BLUE Wire Any BLACK Wire Test Point A B C D E Light Clamping Condition 220V AC 25V AC 25V DC 25V DC 300V DC Full Clamping Condition 220V...

Page 34: ...ATIC SB1 2 22 C2 KM1 KP40 25 100K R2 24 R1 23 D1 14 15 KM2 13 KM1 12 C1 KPBC2 21 6 KPBC1 10 C3 3 KM1 2 SB3 SA2 5 KM2 SB2 TC 11 KM1 8 FR 7 1 0 L N KM2 9 SB1 1 SQ SA JK KM1 100K 20 1 0 L1 N1 QF1 Control...

Page 35: ...cuit Creates full clamping pressure CB Control Board Holds components C1 C2 C3 D1 KP40 R1 and R2 Controls current to the magnet coil KPBC2 Bridge Rectifier Magnetize KPBC1 Bridge Rectifier De Magnetiz...

Page 36: ...rcuit breakers Have qualified electrician check circuit Return bending leaf to lower position and press start button Adjust bending leaf micro switch to be pressed in when leaf is in the released posi...

Page 37: ...ed adjusting The actuator can be adjusted by loosening the screw that secures it making the adjustment followed by re tightening the screw If the micro switch does not click on and off after you have...

Page 38: ...36 36 NOTES...

Page 39: ...37 37 NOTES...

Page 40: ...4 BAILEIGH INDUSTRIAL LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK BAILEIGH INDUST...

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