Baileigh BB-7216M, Operator'S Manual

Page 1: ...HOLDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resul...

Page 2: ...the Machine 13 OVERALL DIMENSIONS 14 ASSEMBLY AND SET UP 15 Removing and Installing the Bending Extension Bar 16 ELECTRICAL 17 OPERATION 19 Magnetism Notes 22 BENDING ALLOWANCE 23 UNDERSTANDING SPRING...

Page 3: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 4: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 5: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...se serious personal injury NEVER place any part of your body in the bending mechanism of the machine ELECTRICAL AND MAGNETIC FIELDS Electric current and magnetic fields EMF These magnetic fields can h...

Page 8: ...making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to...

Page 9: ...machine when you are tired 14 Check for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect pro...

Page 10: ...chnical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individu...

Page 11: ...ge painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for prot...

Page 12: ...10 10 4 1 2 3 3...

Page 13: ...11 11 Item Description Qty 1 Body and Pedestal 1 2 Tool Tray 1 3 Back Stop Collars 4 4 Back Stop Bars 4 5 Clamp Bar 1 6 Left Foot 1 7 Right Foot 1 8 Bag of Hardware 1 9 Foot Switch 1 5 7 9 6 8...

Page 14: ...o the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when lifting crane or hoist Always lift and ca...

Page 15: ...n the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the mach...

Page 16: ...14 14 OVERALL DIMENSIONS...

Page 17: ...ht position with a suitable lifting device Tool Tray and Back Gauge Supports 1 Using 3 M8x12 socket cap screws attach the tool tray to the back of the brake 2 Lay the rubber mat into the tray 3 Attach...

Page 18: ...r to mark the top surface of the extension bar 2 Remove and retain the mounting bolts A and remove the extension bar and store with the clamping bars 3 When installing the extension bar verify that th...

Page 19: ...The circuit should be protected with a time delay fuse or circuit breaker with an amperage rating slightly higher than the full load current of machine A separate electrical circuit should be used fo...

Page 20: ...iately Power cord connection 1 Verify that power is turned OFF on the control panel and the power source 2 Unwrap the power cord and route the cord away from the machine toward the power supply a Rout...

Page 21: ...chine setback for the material thickness you will be bending Raise the bending leaf 90 as shown in fig 7 4 Rotate the setback screws B on each end of the clamping bar which adjusts the setback distanc...

Page 22: ...vate the micro switch which tells the electro magnet to apply full clamping force Continue pulling up on the handles until the desired bend angle is made 10 The left handle has a leaf angle indicator...

Page 23: ...he clamping bar and or the material to break the magnetic hold and move during the bend This will vary depending upon material and material thickness Experiment and take notes of which material allow...

Page 24: ...tic field will dissipate and weaken If the magnetic brake is used daily this relatively weak magnetic field will remain constant Also striking metal bars with a hammer can create a temporary weak magn...

Page 25: ...ssion and stretch After the bending leaf is removed from the metal and the load is released the piece part relaxes forcing the bent portion of the metal to return slightly to its original shape The ke...

Page 26: ...y secured bend the material as far as the bending leaf will allow Normal bending procedure 2 Now remove the clamping bar bring up the bending leaf and continue the fold as in fig 12 No clamping is req...

Page 27: ...ctromagnet and rotate the piece part down to the horizontal position 4 Continue the above procedure until you are satisfied with the result Making a Box with Clamping Bars 1 Using a long clamp bar ini...

Page 28: ...lifts automatically for easy insertion and removal of the piece part 1 Fold two opposite sides and the corner tabs with the slotted clamp bar The slots will NOT affect these bends 2 Select two slots...

Page 29: ...d components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Note Proper maintenance can increase the life expectancy of your machine WARNING Make sure the electrical d...

Page 30: ...is can be checked periodically with a precision straight edge Checking the Gap 1 Raise the bending leaf up to a 90 position as shown in fig 20 2 Secure with the locking collar fig 21 on the leaf angle...

Page 31: ...29 29 PARTS DIAGRAM...

Page 32: ...auge 4 13 BB7216M 13 Knurled Steel Eccentric Collar 27 44 20mm w o SHCS M8 1 25 5 14 BB7216M 14 Screw M8x20 5 15 BB7216M 15 Magnetic Working Table 1 16 BB7216M 16 Bending Board 1 16 1 BB7216M 16 1 Ben...

Page 33: ...39 Bolt M8x25 16 40 BB7216M 40 Connect Shaft 1 41 BB7216M 41 Handle Ball 2 42 BB7216M 42 Right Handle 1 43 BB7216M 43 Screw M8x16 2 44 BB7216M 44 Folding Board 1 45 BB7216M 45 Folding Board Strip 1 46...

Page 34: ...M8x20 2 64 BB7216M 64 Connect Bar 2 65 BB7216M 65 Screw M8x6 2 66 BB7216M 66 Block 1 67 BB7216M 67 Screw M8x20 2 68 BB7216M 68 Shaft 1 69 BB7216M 69 Cover 1 70 BB7216M 70 Screw M8x20 2 71 BB7216M 71 S...

Page 35: ...M Machine must be disconnected from the power supply Wires 20 and 22 must be removed the terminal strip 20 25 22 6 3 21 Capacitor White Blue Red Black Blue Blue Red 0 11 18 17 10 6 20 21 0 Rectifiers...

Page 36: ...15 KM2 SB2 TC 11 8 FR 7 KM2 9 SQ JK1 KM1 JK2 20 0 KA1 16 0V 220V 0V 12V 20 C2 C3 2W 10K Control Board CBB22 104J 400V DC450V 470uf CBB61A 450V 1 5uf R2 1 5W 50 Stop Pedal Start Pedal 2 1 KT 8 SB1 2 1...

Page 37: ...er Magnetize KPBC1 BB9616M 50A Bridge Rectifier De Magnetize SB2 SB3 SB4 BB4816M SB2 SB3 Green Start Push Button NO Contact Center Right End Left End SA2 BB4816M SA2 Toggle Switch Clamping Force FR BB...

Page 38: ...rcuit breakers Have qualified electrician check circuit Return bending leaf to lower position and press start button Adjust bending leaf micro switch to be pressed in when leaf is in the released posi...

Page 39: ...ed adjusting The actuator can be adjusted by loosening the screw that secures it making the adjustment followed by re tightening the screw If the micro switch does not click on and off after you have...

Page 40: ...38 38 NOTES BAILEIGH INDUSTRIAL HOLDINGS LLC 1625 DUFEK DRIVE MANITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com...