Baileigh BG-142S, Operator'S Manual

Page 1: ...USTRIAL HOLDINGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occurrence Rev 02 2020 Baileigh Industrial Holdings LLC P O Box 531 Manitowoc WI 54221 0531 Phone 920 684 4990 Fax 920 684 3944 sales baileigh com ...

Page 2: ...ension 21 LUBRICATION AND MAINTENANCE 21 Abrasive Belt Replacement 22 Contact Wheel Replacement 22 V Belt Replacement 22 TROUBLESHOOTING 23 MOTOR AND BASE ASSEMBLY EXPLODED VIEW BG 142S 248S 260S 25 Motor and Base Assembly Parts List BG 142S 26 Motor and Base Assembly Parts List BG 248S 27 Motor and Base Assembly Parts List BG 260S 28 BELT AND HOUSING ASSEMBLY EXPLODED VIEW BG 142S 30 Belt and Hou...

Page 3: ...en notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warranty service under this paragraph Seller will not accept any responsibility for Goods returned without a RGA The original end user shall be responsible for all costs and expenses associated wi...

Page 4: ...remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer shall be liable to Seller for all costs and expenses associated therewith including Seller s actual attorney fees and costs Governing Law Venue This Agreement shall be construed and governed under the ...

Page 5: ... Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspection Also contact Baileigh Indu...

Page 6: ...azardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates a situation which if not avoided could result in property damage IMPORTANT PLEASE READ THIS OPERATORS...

Page 7: ... against objectionable or uncomfortable loud noises DUST HAZARD Wear appropriate dust mask Dust created while using machinery can cause cancer birth defects and long term respiratory damage Be aware of the dust hazards associated with all types of materials DUST PARTICLES AND IGNITION SOURCES DO NOT operate this machine in areas where explosion risks are high Such areas include locations near pilo...

Page 8: ...IGH VOLTAGE AREAS DO NOT assume the power to be off FOLLOW PROPER LOCKOUT PROCEDURES Power Switch with Lock Out In the event of incorrect operation or dangerous conditions the machine can be stopped immediately by pressing the Power Switch paddle downward Remove the yellow lock key to prevent the machine from starting Note Resetting the Power Switch WILL start the machine CALIFORNIA PROPOSITION 65...

Page 9: ...eigh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine Any modifications or alterations to a Baileigh machine will invalidate the machine s warranty PLEASE ENJOY YOUR BAILEIGH MACHINE PLEASE ENJOY IT SAFELY ...

Page 10: ...maged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding of moving parts that may affect proper machine operation 15 Observe work area conditions DO NOT use machines or power tools in damp or wet locations Do not expose to rain Keep work area well lighted DO NOT use electrically powered tools in the presence of flammable gases or li...

Page 11: ...33 Inspect Piece Part Always inspect piece part for staples nails knots or other imperfections that could become projectiles causing personal injury 34 Correctly Feeding The Stock Grasp the piece part firmly with both hands and ease into the belt with light pressure NEVER force the piece part into the belt DO NOT sand tapered or pointed stock with the point facing into the feed direction of the be...

Page 12: ...S Not all abrasive belts are created equal Belts that are very inexpensive are usually manufactured cheaply 43 KNOW WHAT YOUR GRINDING Avoid mixing different metals alloys and materials To mix such materials might create a fire or explosion hazard Exotic materials such as titanium magnesium and other chemically active materials will present fire and explosion hazards that if ignored can result in ...

Page 13: ...gle with safety key Power transfer Poly V belt Recommended circuit size 2 20 Amp Noise Rating reference only 74 dB at 100cm 77 dB at 50cm 80 dB at 100cm 84 dB at 50cm 78 dB at 100cm 82 dB at 50cm Abrasive and wheels Abrasive provided Aluminum oxide 120 grit Abrasive size 1 x 42 25 x 1067mm 2 x 48 50 x 1219 mm 2 x 60 50 x 1524 mm Abrasive speed 5500 FPM 1676 MPM 6000 FPM 1829 MPM 8000 FPM 2438 MPM ...

Page 14: ... 56kg 133lb 60kg 161lb 73kg TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales Department at sales baile...

Page 15: ...mage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection Important This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry WARNING SUFFOCATION HAZARD Immediately discard any plas...

Page 16: ...e for safety Have the work area well illuminated with proper lighting Keep the floor free of oil and make sure it is not slippery Remove scrap and waste materials regularly and make sure the work area is free from obstructing objects If long lengths of material are to be fed into the machine make sure that they will not extend into any aisles LEVELING The machine should be sited on a level concret...

Page 17: ...bench be aware of the following Overall weight of the machine and the weight of material being processed Make sure the workbench is properly reinforced to support the total weight The strongest mounting option is where the holes are drilled all the way through the workbench and the machine is secured with bolts washers and nuts Mounting Dimensions A B C BG 124S Ø 0 433 11mm 12 598 320mm 13 385 340...

Page 18: ...16 16 GETTING TO KNOW YOUR MACHINE ...

Page 19: ... indicated on the machine All line connections should make good contact Running on low voltage will damage the motor In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged int...

Page 20: ... 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases line voltage causing loss of power and overheating All cords should use a ground wire and plug pin Replace any damaged cords immediately Power cord connection 1 Verify that the On off switch is OFF Remove the yellow lockout key as well to prevent unintended start up 2 Unwrap the power cord and route t...

Page 21: ...when grinding workpiece Adjust gap between work rest and belt to 1 16 inch or less Handles must be tight and covers closed before operating Some metals may create a fire hazard during grinding consult workpiece supplier for instructions on proper use and cautions Allow machine to come up to speed before applying workpiece Place workpiece upon work rest and apply only moderate pressure into abrasiv...

Page 22: ...on push knob toward the back away from the work area The pawl will click as it engages each ratchet tooth Tighten the belt until it is just taut Do not over tension A moderate tension will provide faster cutting and longer belt life as well as better tracking Note When belt grinder is not being used de tension the abrasive belt This will prolong the life of the belt and reduce load on wheels beari...

Page 23: ...ded components and sliding devices Apply rust inhibitive lubricant to all non painted surfaces Note Proper maintenance can increase the life expectancy of your machine Note When cleaning dust and debris from the machine use a brush and a shop vacuum DO NOT blow off the machine with compressed air The force of the compressed air may force grinding dust into critical mechanisms or may inflict injury...

Page 24: ...ource Open side cover and dust cover and remove abrasive belt Loosen and remove hex nut and flange washer and slide contact wheel off spindle Install new wheel Reinstall flange washer and hex nut and tighten Install abrasive belt tension and check tracking Close all covers before operating V Belt Replacement Disconnect machine from power source Remove four button head screws and open motor shroud ...

Page 25: ...ine Pulley setscrews or keys are missing or loose Inspect keys and setscrews Replace or tighten if necessary Motor fan is hitting the fan cover Tighten fan or shim cover V belt is defective Replace V belt Poor tracking Improper abrasive belt splice Check belt for irregular seam or shape Excessive belt tension Set tension so belt is just taut Insufficient belt tension Set tension so belt is just ta...

Page 26: ...entire work surface of belt whenever possible Excessive grinding deposits on belt and debris in machine Periodically clean interior of grinder Short abrasive belt life Excessive grinding pressure Allow belt to do the cutting Excessive pressure dulls belt and removes grit from it ...

Page 27: ...25 25 MOTOR AND BASE ASSEMBLY EXPLODED VIEW BG 142S 248S 260S ...

Page 28: ...Machine Screw 3 16 24 x 3 8 L 4 14 50301144 Flat Washer 5 2 x 16 x 1T 3 15 50104047 Phillips Round Hd Tapping Screw M5 x 0 8P x 8L 4 16 81021501 Motor 3 4HP 115 230V 1Ph 1 BGB248 120SC Starting Capacitor not shown 200MFD 125VAC 1 BGB248 120SCC Starting Capacitor Cover not shown 1 BGB248 120CF Cooling Fan not shown 1 BGB248 120FC Fan Cover not shown 1 17 TS 2228161 Hex Cap Screw M8 x 1 25P x 16L 4 ...

Page 29: ...s Pan Hd Machine Screw M5 x 0 8P x 10L 2 6 F002097 Lock Washer Ext Tooth M5 4 7 50201021 Hex Nut M5 0 8P 2 8 81011048 Control Pedestal 1 9 81011049 Control Pedestal Cover 1 10 BGB248 116 Strain Relief 1 11 BGB248 109 Overload Protector 1 12 50202001 Hex Nut Nylon Lock M4 0 7P 2 13 50154039 Phillips Pan Hd Machine Screw 3 16 24 x 3 8 L 4 14 50301144 Flat Washer 5 2 x 16 x 1T 3 15 50104047 Phillips ...

Page 30: ...G 20cm Green 1 34090302 Aluminum Logo Plate not shown 1 Motor and Base Assembly Parts List BG 260S Item Part No Description Size Qty 1 TS 2245102 Socket Head Button Screw M5 x 0 8 x 10L 4 2 TS 1550031 Flat Washer 5 1 x 12 x 1T 8 3 81031022 Motor Shroud 1 4 JSG96 135 Switch 1 JSG96 135A Switch Key not shown 1 5 TS 1533032 Phillips Pan Hd Machine Screw M5 x 0 8P x 10L 2 6 F002097 Lock Washer Ext Too...

Page 31: ...P x 16L 4 18 TS 2361081 Lock Washer M8 4 19 TS 1550061 Flat Washer 8 5 x 20 x 1 5T 8 20 6296048 Key Double Rd Head 5 x 5 x 25L mm 1 21 50124006 Set Screw w thread lock M5 x 0 8P x 8L 2 22 81031018 Motor Pulley 1 23 81031021 Base 1 24 BGB248 137 Wiring Nut SW P4H 4 25 42041801 Power Cable 1 26 81011914 Single Internal Cable 14AWG 25cm Black 1 27 81011906 Single Internal Cable 14AWG 10cm White 1 28 ...

Page 32: ...30 30 BELT AND HOUSING ASSEMBLY EXPLODED VIEW BG 142S ...

Page 33: ...31 31 ...

Page 34: ...13 BGB142 213 Tracking Wheel Axle 2 14 BGB142 214 Tracking Wheel 2 15 5509829 Roll Pin 6 x 36L mm 1 16 50124003 Set Screw w thread lock M6 1 0P x 8L 3 17 81011042 Pulley Cover 1 18 81011042 Pulley Cover Rear Plate 1 19 TS 1550031 Flat Washer 5 1 x 12 x 1T 7 20 TS 1533032 Phillips Pan Hd Machine Screw M5 0 8P x 10L 2 21 BGB248 221 Poly V Belt 1 22 50111027 Knob 1 23 F010433 Socket Head Set Screw M8...

Page 35: ...8 TS 0561071 Hex Nut 5 8 11UNC 1 49 TS 1550061 Flat Washer 8 x 30 x 3T mm 1 50 BGB248 250 Work Rest 1 51 TS 1492011 Hex Cap Screw M12 1 75P x 25L 4 52 TS 2361121 Lock Washer M12 4 53 TS 155009 Flat Washer 13 5 x 28 x 3T mm 4 54 BGB248 254 Continuous Hinge 1 55 F009887 Socket Head Button Screw M5 0 8P x 16L 3 56 BGB142 256 Side Cover 1 57 BGB248 257 Peg 2 58 TS 1540041 Hex Nut M6 1 0P 2 59 BGB248 2...

Page 36: ...1 78 BGB248 278 Oilite Washer 1 79 BGB248 279 Compression Spring 1 80 BGB248 280 Tension Wheel Hub 1 81 TS 1550071 Flat Washer 10 2 x 30 x 3T mm 1 82 TS 0640091 Hex Nut Nylon Lock 3 8 16UNC 1 83 BB 6202ZZ Ball Bearing 6202 ZZ 2 84 50102008 Socket Head Cap Screw M8 1 25P x 25L 5 85 50103040 Socket Head Set Screw M4 0 7P x 6L 1 LM000251 Warning Label not shown 2 1 2 x 5 1 4 1 LM000252 Belt Tracking ...

Page 37: ...35 35 BELT AND HOUSING ASSEMBLY EXPLODED VIEW BG 248S ...

Page 38: ...36 36 ...

Page 39: ...13 BGB248 213 Tracking Wheel Axle 2 14 BGB248 214 Tracking Wheel 2 15 5509829 Roll Pin 6 x 36L mm 1 16 50124003 Set Screw w thread lock M6 1 0P x 8L 3 17 81011042 Pulley Cover 1 18 81011042 Pulley Cover Rear Plate 1 19 TS 1550031 Flat Washer 5 1 x 12 x 1T 7 20 TS 1533032 Phillips Pan Hd Machine Screw M5 0 8P x 10L 2 21 BGB248 221 Poly V Belt 1 22 50111027 Knob 1 23 F010433 Socket Head Set Screw M8...

Page 40: ...8 TS 0561071 Hex Nut 5 8 11UNC 1 49 TS 1550061 Flat Washer 8 x 30 x 3T mm 1 50 BGB248 250 Work Rest 1 51 TS 1492011 Hex Cap Screw M12 1 75P x 25L 4 52 TS 2361121 Lock Washer M12 4 53 TS 155009 Flat Washer 13 5 x 28 x 3T mm 4 54 BGB248 254 Continuous Hinge 1 55 F009887 Socket Head Button Screw M5 0 8P x 16L 3 56 BGB248 256 Side Cover 1 57 BGB248 257 Peg 2 58 TS 1540041 Hex Nut M6 1 0P 2 59 BGB248 2...

Page 41: ...1 78 BGB248 278 Oilite Washer 1 79 BGB248 279 Compression Spring 1 80 BGB248 280 Tension Wheel Hub 1 81 TS 1550071 Flat Washer 10 2 x 30 x 3T mm 1 82 TS 0640091 Hex Nut Nylon Lock 3 8 16UNC 1 83 BGB248 283 Tracking Wheel Axle 1 84 50102008 Socket Head Cap Screw M8 1 25P x 25L 5 85 50103040 Socket Head Set Screw M4 0 7P x 6L 1 LM000251 Warning Label not shown 2 1 2 x 5 1 4 1 LM000252 Belt Tracking ...

Page 42: ...40 40 BELT AND HOUSING ASSEMBLY EXPLODED VIEW BG 260S ...

Page 43: ...41 41 ...

Page 44: ...GB248 213 Tracking Wheel Axle 2 14 BGB260 1 214 Tracking Wheel 7 2 15 5509829 Roll Pin 6 x 36L mm 1 16 50124003 Set Screw w thread lock M6 1 0P x 8L 3 17 81031004 Pulley Cover 1 18 81011042 Pulley Cover Rear Plate 1 19 TS 1550031 Flat Washer 5 1 x 12 x 1T 7 20 TS 1533032 Phillips Pan Hd Machine Screw M5 0 8P x 10L 2 21 BGB260 1 221 Poly V Belt 1 22 50111027 Knob 1 23 F010433 Socket Head Set Screw ...

Page 45: ...8 TS 0561071 Hex Nut 5 8 11UNC 1 49 TS 1550061 Flat Washer 8 x 30 x 3T mm 1 50 BGB248 250 Work Rest 1 51 TS 1492011 Hex Cap Screw M12 1 75P x 25L 4 52 TS 2361121 Lock Washer M12 4 53 TS 155009 Flat Washer 13 5 x 28 x 3T mm 4 54 BGB248 254 Continuous Hinge 1 55 F009887 Socket Head Button Screw M5 0 8P x 16L 3 56 BGB260 1 256 Side Cover 1 57 BGB248 257 Peg 2 58 TS 1540041 Hex Nut M6 1 0P 2 59 BGB248...

Page 46: ...sher 1 79 BGB248 279 Compression Spring 1 80 BGB248 280 Tension Wheel Hub 1 81 TS 1550071 Flat Washer 10 2 x 30 x 3T mm 1 82 TS 0640091 Hex Nut Nylon Lock 3 8 16UNC 1 83 BGB248 283 Tracking Wheel Axle 1 84 50102008 Socket Head Cap Screw M8 1 25P x 25L 5 85 50124006 Set Screw w thread lock M5 0 8P x 8L 2 86 50103040 Socket Head Set Screw M4 0 7P x 6L 1 LM000251 Warning Label not shown 2 1 2 x 5 1 4...

Page 47: ...45 45 WIRING DIAGRAM 115V BG 141S 248S 260S ...

Page 48: ...ITOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BAILEIGH CO UK ...