Baileigh IP-208, Operator'S Manual

Page 1: ...eigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occur...

Page 2: ...PEED RATE 17 ROLL TRANSMITTING 18 CONNECTING DUST COLLECTOR 18 FEEDROLL PRESSURE AJDUSTMENT 18 ADJUSTMENT TRANSMITTING ROLLER 19 ADJUSTING TABLE ROLLER 19 ADJUST ROLLER 19 CONSTRUCTING GAUGE BLOCK 20...

Page 3: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 4: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 5: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 6: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 7: ...NEVER place hands closer than 3 76mm to the rotating cutting knives ENTANGLEMENT HAZARD ROTATING BLADES Contain long hair DO NOT wear jewelry or loose fitting clothing PROTECT AGAINST NOISE Prolonged...

Page 8: ...n t try it REMEMBER Your personal safety is your responsibility 1 FOR YOUR OWN SAFETY READ INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE Learn the machine s application and limitations as well as th...

Page 9: ...chine you may cause injury from flying parts DO NOT exceed the specified machine capacities 13 Dress appropriate DO NOT wear loose fitting clothing or jewelry as they can be caught in moving machine p...

Page 10: ...spect power and control cables periodically Replace if damaged or bare wires are exposed Bare wiring can kill 28 Maintain machine in top condition Keep clean for best and safest performance Follow ins...

Page 11: ...questions on machine setup schematics warranty issues and individual parts needs other than die sets and blades For specific application needs or future machine purchases contact the Sales Department...

Page 12: ...l occasionally have to be removed DO NOT USE acetone or brake cleaner as they may damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleanin...

Page 13: ...re safely supported and will not extend into any aisles The machine should be sited on a level concrete floor The accuracy of any machine depends on the precise placement of it to the mounting surface...

Page 14: ...and snug place straight edge through machine so that it lies across the main table and extension table Fig 3 4 Align the extension table to the main table When the tables are aligned hold in position...

Page 15: ...use only 3 wire extension cords which have grounding type plugs and receptacles which accept the tool s plug Before connecting the motor to the power line make sure the switch is in the OFF position...

Page 16: ...or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely unders...

Page 17: ...15 15 ELECTRICAL DIAGRAM...

Page 18: ...position Fig 5 CHECKING PULLEY To verify that motor pulley B is in line with the shaft pulley of A using the edge of a straight scale check to see if they are on line with each other Fig 6 Adjusting...

Page 19: ...TE The rate of speed is transmitted by shift gears located in gear box The shift gear handle Fig 9 performs with three different methods of speed by using the shift handle to pull or push Position A f...

Page 20: ...back of machine The dust collector will collect all dust and particles while molding in process this system will give a clean and safe working environment Fig 12 FEEDROLL PRESSURE AJDUSTMENT The pres...

Page 21: ...ypes of wood Roller must be adjusted high when planning rough wood Roll must be adjusted low when planning smooth wood ADJUST ROLLER UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER Pl...

Page 22: ...d money To check you will need the following supplies Straight scale Thickness gauge Home made gauge block of hard wood with the dimensions as shown in Fig 16 ASSEMBLING CHAIN If head casting is not p...

Page 23: ...s are required The only verification you should make is to check indirectly the parallel of the cutter head and table Proceed with the following 1 UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOC...

Page 24: ...g of planer Fig 20 To control pressure spring tensions are used Adjusting Infeed and Outfeed Roller Before starting with the adjustment you must check the position of the cutting head You will need Th...

Page 25: ...ch the top of gauge block 4 Once adjusted turn the nut tightly 2 and replace screw 1 5 The same procedures apply for the other end Outfeed Roller 1 Place gauge block under outfeed roller Fig 24 2 Loos...

Page 26: ...ake pressure bar touch the top of the gauge block 6 Turn the screw 1 tightly and replace the nut 2 CHECK HEIGHT OF CHIPBREAKER When adjusting the chipbreaker the correct position of wooden gauge and 0...

Page 27: ...Press and hold the SET button until the second zero to the right of the plus sign starts to flash and immediately release it 4 Cycle the SET button by pressing it until the number reads the correct wh...

Page 28: ...3 7 938 11 32 0 344 8 731 3 8 0 375 9 525 13 32 0 406 10 319 7 16 0 438 11 113 15 32 0 469 11 906 1 2 0 500 12 700 17 32 0 531 13 494 9 16 0 563 14 288 19 32 0 594 15 081 5 8 0 625 15 875 21 32 0 656...

Page 29: ...ncy of your machine Check all fasteners to make sure they are tight and check all adjustments that they are in order Clean and oil the tables so that the material will slide easily Clean any rust spot...

Page 30: ...table up or down Fig 29 The oil in Gear Box must be changed after 2500 hours of work Fig 30 All chains must be lubricated regularly Fig 31 After 30 hours or more of work the lubrication of bracket mu...

Page 31: ...hange Lubricant When lubrication needs to be changed 1 Loosen the nut A on the outfeed hole 2 Clean out old lubrication and let it dry 3 Tighten nut A 4 Replace clean lubricant by hole B Fig 32 Fig 33...

Page 32: ...30 30 PARTS DIAGRAM SHEET 1 To Parts Sheet 2...

Page 33: ...31 31 PARTS DIAGRAM SHEET 2 To Parts Sheet 1...

Page 34: ...32 32 PARTS DIAGRAM SHEET 3...

Page 35: ...33 33 PARTS DIAGRAM SHEET 4...

Page 36: ...Dust Chute 1 13 Hex Screw M6 x 1 0P x 12 4 14 Flat Washer 6 6 x 13 x 1 0T 8 15 Cap Screw M6 x 1 0P x 12 9 16 Dust Hood 1 17 Flat Washer 8 5 x 23 x 2 0T 4 18 Cap Screw M6 x 1 0P x 16 9 19 Handwheel 1...

Page 37: ...3C x 1450mm 1 42 6 Power Cord SJT12AWG 3C x 2000mm 1 42 7 Tooth Washer 5 3 x 10 BW 5 2 42 8 Relief Bushing 1 2 2 43 Set Screw M10 x 1 5P x 12 16 44 Set Screw M8 x 1 25P x 12 7 45 Head 1 46 Shaft 2 47...

Page 38: ...6 x 1 0P x 16 3 68 Bracket 2 69 Shaft 1 70 Chip Breaker 1 71 Chain Sprocket 1 72 S Ring STW 12 2 73 Retaining Ring ETW 15 2 74 Spacer 56 75 Anti Kick Back 55 76 Shaft 1 77 Shaft 1 78 Hex Nut M12 x 1 7...

Page 39: ...05 Shaft 1 106 Spring 1 107 Steel Ball 6 1 108 Oil Seal SC25 x 47 x 6 1 109 Ball Bearing 6204 1 110 Flat Washer 6 6 x 13 x 1 0T 7 111 Shifting Claw 1 112 Shaft 1 113 O Ring P12 1 114 Extension Table 2...

Page 40: ...g NB 1722 3 143 Relief Bushing PGA13 5 11B 1 144 Flat Washer 8 5 x 16 x 1 5T 4 145 Motor Mounting Shaft 2 146 Motor Mount Tension Shaft Assembly 2 147 Hex Nut M8 x 1 25P 13B x 6 5H 4 148 Nut 4 149 Col...

Page 41: ...Box 12 x 14mm 1 180 Wrench Box 17 x 19mm 1 188 Roller Bracket 3 189 Roller 2 190 Worm Gearbox 1 191 Cap Screw M6 x 1 0P x 50 3 192 Shaft 1 194 Spacer 1 201 Cap Screw M6 x 1 0P x 10 2 204 Hex Nut 3 8 1...

Page 42: ...219 Hex Head Screw M8 x 1 25P x 30 1 220 Wood Screw M6 x 2 6P x 24 16 221 Sponge 3 8 x 1 2 x 525L 1 222 Round Hd Screw M5 x 0 8P x 16 2 223 Washer 1 224 Terminal Cover 1 225 Round Hd Screw 3 16 24NC x...

Page 43: ...41 41 NOTES...

Page 44: ...AL INC 1455 S CAMPUS AVENUE ONTARIO CA 91761 PHONE 920 684 4990 FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT 1 FULLWOOD CLOSE ALDERMANS GREEN INDUSTRIAL ESTATE COVENTRY CV2 2SS UNITED KINGDOM PHONE 4...