Baileigh IP-2511-HD, Operator'S Manual

Page 1: ...ileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occ...

Page 2: ...et Digital Control to Actual Thickness 19 BASIC OPERATION 20 Operation Tips 20 POWER FEED RATE 21 TABLE ROLLERS 22 MAINTENANCE 23 V BELT MAINTENANCE 24 Replace V Belts 24 Adjusting V Belt Tension 24 L...

Page 3: ...head Parts List 42 TABLE PARTS DIAGRAM 43 Table Parts List 44 TABLE ROLLER PARTS DIAGRAM 45 Table Roller Parts List 46 INFEED PARTS DIAGRAM 47 Infeed Parts List 48 STAND PARTS DIAGRAM 49 Stand Parts L...

Page 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 5: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 8: ...NEVER place hands closer than 3 76mm to the rotating cutting knives ENTANGLEMENT HAZARD ROTATING BLADES Contain long hair DO NOT wear jewelry or loose fitting clothing PROTECT AGAINST NOISE Prolonged...

Page 9: ...n t try it REMEMBER Your personal safety is your responsibility 1 FOR YOUR OWN SAFETY READ INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE Learn the machine s application and limitations as well as th...

Page 10: ...chine you may cause injury from flying parts DO NOT exceed the specified machine capacities 13 Dress appropriate DO NOT wear loose fitting clothing or jewelry as they can be caught in moving machine p...

Page 11: ...spect power and control cables periodically Replace if damaged or bare wires are exposed Bare wiring can kill 28 Maintain machine in top condition Keep clean for best and safest performance Follow ins...

Page 12: ...rox 1756 lbs 796kg TECHNICAL SUPPORT Our technical support department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine se...

Page 13: ...asionally have to be removed DO NOT USE acetone or brake cleaner as they may damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wip...

Page 14: ...ction and change C Cutterhead Motor Switch Turns the cutterhead ON OFF D Emergency Stop Button Immediately turns the cutterhead feed motor OFF and stops all components of the planer E Feed Speed Adjus...

Page 15: ...terhead Holds the carbide inserts in a longitudinal spiral pattern that plane the workpiece E Pressure Bar Stabilizes the workpiece as it leaves the cutterhead and assists in deflect ing wood particle...

Page 16: ...the lifting straps on the lifting hooks illustrated Make sure the straps are not in contact with any controls wires or handles 3 Position lifting straps your lifting device and your assistant to suppo...

Page 17: ...on the precise placement of it to the mounting surface Locate the planer in an area that is level and provides a solid foundation Make sure that any potential kickback is not in line with aisles door...

Page 18: ...ug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have t...

Page 19: ...s plug Repair or replace damaged or worn cord immediately Extension Cord Safety Extension cord should be in good condition and meet the minimum wire gauge requirements listed below LENGTH AMP RATING...

Page 20: ...ration Listen for any abnormal noises and watch for any unusual actions If you suspect any problems immediately stop the planer by pressing the red EMERGENCY STOP button on the power table control Ref...

Page 21: ...up The table should stop by itself just before making contact with the headstock The LED readout should show the height is 6mm 2 Using the button lower the table all the way down The table should sto...

Page 22: ...OP key To restart the procedure you will have to reenter the target value again Reset Digital Control to Actual Thickness If the thickness number showing on LED readout is different from actual stock...

Page 23: ...d EMERGENCY STOP button on the power table control b Allow the planer to come to a complete stop c Lower the table and remove the workpiece and repeat Steps 3 5 6 Measure your workpiece thickness and...

Page 24: ...he planer and or individual components POWER FEED RATE The infeed and outfeed rollers power the stock through the planer while keeping boards flat and providing a consistent rate of movement This plan...

Page 25: ...et the rollers high to keep the lumber from dragging along the bed When planing milled lumber set the rollers low to help minimize snipe gouging at the ends of the workpiece To adjust the table roller...

Page 26: ...ncy of your machine Check all fasteners to make sure they are tight and check all adjustments that they are in order Clean and oil the tables so that the material will slide easily Clean any rust spot...

Page 27: ...9 4 With assistance lift the motor up and slide all of the V belts off the pulleys 5 Slide the new belts onto the pulleys and lower the motor 6 Adjust the tension of all three V belts as described in...

Page 28: ...se Adjust accordingly for your level of use Parts Lubrication Required No Position Grease Oil 1 Worm Gear Yes No 2 Gear Box No Yes 3 Chain Yes No 4 Chain Yes No 5 Chain Yes No 6 Bracket No Yes 7 Lead...

Page 29: ...K OUT POWER 6 Remove the left lower access panel IMPORTANT DO NOT let the chain fall off the sprockets during this procedure Returning it to its proper location without changing the table adjustment c...

Page 30: ...adjusted Table Parallelism Adjustments The table is adjusted by turning the elevation columns underneath the table 1 Adjust the table height so that the Dial indicator or wood block and feeler gauges...

Page 31: ...et cap screws for that side of the table Fig 15 7 Insert the long end of the 1 4 6mm round bar into the leverage hole and turn the column until you are satisfied with the table parallelism from side t...

Page 32: ...in relation to the cutterhead 2 UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER 3 Place the dial indicator under the right hand side of the infeed roller and find the BDC on the blade...

Page 33: ...f the infeed roller needs to be enough to push the workpiece into the cutterhead but not enough to gouge or bind the workpiece Tension requirements will be different for rough lumber and milled lumber...

Page 34: ...y on the planing table Tension requirements will be different for rough lumber and milled lumber 1 UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER 2 Remove the right and left upper ac...

Page 35: ...BDC of the cutterhead This will ensure that the following adjustments are accurate in relation to the cutterhead 2 UNPLUG OR DISCONNECT PLANER FROM POWER SOURCE AND LOCK OUT POWER 3 Place the dial ind...

Page 36: ...mit 6mm Lower height limit 300mm The digital control works properly when the LED readout shows the height limit but table can still move the table elevation limit screw need to be adjusted 1 UNPLUG OR...

Page 37: ...nife as shown in Figure 22 4 Carefully inspect how the gauge touches the cutterhead and the knife If both outside legs of the gauge sit firmly on the cutterhead and the middle pad just touches the kni...

Page 38: ...back and forth until all of the gib bolts are loose but not falling out 6 Position the knife gauge over the knife as shown in Figure 23 and loosen the gib bolts until the knife is completely loose 7 F...

Page 39: ...36 36 ELECTRICAL SCHEMATIC...

Page 40: ...37 37...

Page 41: ...38 38...

Page 42: ...39 39...

Page 43: ...40 40 Electrical Cabinet Layout...

Page 44: ...41 41 CUTTERHEAD PARTS DIAGRAM...

Page 45: ...nfeed Axle 1 147 Cap Set Screw M6 x 20 8 115 Axle 1 148 Loose Leaf 2 116 Cover 2 149 Nut M6 8 117 Ball Bear 6207E 2 150 Bolt M8 x 55 2 118 Bolt M8 x 45 6 151 Special Screw 2 119 Bolt M8 x 10 8 8 32 15...

Page 46: ...43 43 TABLE PARTS DIAGRAM...

Page 47: ...Bolt M6 x 20 4 208 Nut M6 2 230 Up Down Motor Axle 1 209 Limit Plate 1 231 Gear 1 210 Screw M6 x 20 2 232 Screw M8 x 20 1 211 Column 4 233 Key 6 x 20 1 212 Cover 4 234 Key 6 x 50 1 213 Oil Cup 4 235...

Page 48: ...45 45 TABLE ROLLER PARTS DIAGRAM...

Page 49: ...1 507 Roller 2 527 E Clip 25 2 508 Bolt M6 x 25 2 528 Shaft 1 509 Limit Bracket 1 529 Set Screw M5 x 8 6 510 Nut M6 2 530 Washer M10 1 511 Screw M6 x 20 2 531 Screw M10 x 16 1 512 Lock Washer M6 2 53...

Page 50: ...47 47 INFEED PARTS DIAGRAM...

Page 51: ...Washer M8 4 307 Infeed Motor Axle 1 326 Main Motor 1 308 Infeed Motor Plate 1 327 Belt 3 309 Gear 1 328 Screw M8 x 30 2 310 Special Washer 1 329 Washer 1 311 Screw M8 x 20 4 330 Cutter Pulley 1 312 Ke...

Page 52: ...49 49 STAND PARTS DIAGRAM...

Page 53: ...witch 1 415 Emergency Stop Switch 1 449 Box Cover 1 1 416 Adjust Speed Knob 1 450 Main Switch Box 2 417 Infeed Switch 1 451 Box Cover 2 1 418 Screw M4 x 10 4 452 Emergency Stop Switch 1 419 Digital Co...

Page 54: ...51 51 NOTES...

Page 55: ...52 52 NOTES...

Page 56: ...FAX 920 684 3944 BAILEIGH INDUSTRIAL LTD UNIT 1 FULLWOOD CLOSE ALDERMANS GREEN INDUSTRIAL ESTATE COVENTRY CV2 2SS UNITED KINGDOM PHONE 44 0 24 7661 9267 FAX 44 0 24 7661 9276 WWW BIFABUK CO UK BAILEI...