Baileigh PH-19VS, Operator'S Manual

Page 1: ...OPERATOR S MANUAL RECIPROCATING HAMMER MODEL PH 19VS B9030 2015 Baileigh Industrial Inc Rev 03 2015 ...

Page 2: ...ETY PRECAUTIONS 4 TECHNICAL SPECIFICATIONS 6 UNPACKING AND CHECKING CONTENTS 7 Cleaning 7 TRANSPORTING AND LIFTING 8 INSTALLATION 9 ELECTRICAL 10 Plug Connection 11 OPERATION 12 RIGID MODE 12 MATERIAL SELECTION 16 LUBRICATION AND MAINTENANCE 17 PARTS DIAGRAM 18 Parts List 27 ...

Page 3: ...rrect installation guidelines Description of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the protective container Do a complete visual inspection and if damage is noted photograph it for insurance claims and contact your carrier at once requesting inspect...

Page 4: ...safety alert symbol DANGER identifies a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety inform...

Page 5: ... machinery PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises BEWARE OF PINCH POINTS AND CRUSH HAZARD NEVER place your hands fingers or any part of your body in the die area of this machine ...

Page 6: ... tools Before operating the machine make sure any adjusting tools have been removed 4 Keep work area clean Cluttered areas invite injuries 5 Overloading machine By overloading the machine you may cause injury from flying parts DO NOT exceed the specified machine capacities 6 Dressing material edges Always chamfer and deburr all sharp edges 7 Do not force tool Your machine will do a better and safe...

Page 7: ...ren away Children must never be allowed in the work area DO NOT let them handle machines tools or extension cords 16 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep them out of reach of children 17 DO NOT operate machine if under the influence of alcohol or drugs Read warning labels on prescriptions If there is any doubt DO ...

Page 8: ...Motor 240V 2Hp 1 5kw Shipping Weight 455 kgs 1000lbs Shipping Dimensions 1524 x 1219 x 2134 mm 60 x48 x84 Note The photos and illustrations used in this manual are representative only and may not depict the actual color labeling or accessories and may be intended to illustrate technique only Note The specifications and dimensions presented here are subject to change without prior notice due to imp...

Page 9: ...y damage painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for protection WARNING SUFFOCATION HAZARD Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals If any parts are missing do not ...

Page 10: ...olts that attach the machine to the pallet Approaching the machine from the side lift the machine on the frame taking care that there are no cables or pipes in the area of the forks Move the machine to the required position and lower gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place Follow these guidelines when...

Page 11: ...ELING The machine should be sited on a level concrete floor Provisions for securing it should be in position prior to placing the machine The accuracy of any machine depends on the precise placement of it to the mounting surface FLOOR This tool distributes a large amount of weight over a small area Make certain that the floor is capable of supporting the weight of the machine work stock and the op...

Page 12: ...e event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances ATTENTION HAVE ...

Page 13: ...stood or if in doubt as to whether the tool is properly grounded Repair or replace damaged or worn cord immediately Extension Cord Safety Extension cord should be in good condition and meet the minimum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 0 6 16 16 16 7 10 16 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decreases ...

Page 14: ... a Pullmax machine 3 The machine has two stroke settings high stroke and low stroke This is changed by turning the eccentric adjuster under to front guard The stroke is designed to either be hi or low and NOT in between To change two wrenches are required CAUTION Always wear proper hearing and eye protection with side shields safety footwear and leather gloves to protect from burrs and sharp edges...

Page 15: ...peed is set with the potentiometer located on the control box 6 If your machine does not have the foot pedal then the only choice is on 7 To install tools both the top and bottom tool receivers have quick release pins to hold the tools in 8 The tool gap is set by turning the lower adjusting nut up or down Selector switch Speed Potentiometer Tool gap adjusting nut Quick release pin ...

Page 16: ...your tools with the main crank hand wheel setting the top ram to the most downward movement The gap should be set to material thickness WARNING The tools on this machine should never come in contact with each other if they do machine damage will occur Handwheel for verifying tool gap ...

Page 17: ... supplied Mini Thumbnail Shrink dies Again set the most downward stroke to be equal to the material thickness 12 Beading tools can be installed in the same fashion but the tool clearance is more critical It must be slightly greater than the material thickness 13 When beading or flanging use of the guide fence will ensure perfectly straight forms Setting the guide fence is self explanatory Adjustab...

Page 18: ...made to fit in the universal tool holders using 1 2 x 2 x 2 12 7 x 50 8 x 50 8mm steel bar stock MATERIAL SELECTION When selecting materials keep these instructions in mind Material must be clean and dry without oil Material should have a smooth surface so it processes easily Dimensional properties of material must be consistent and not exceed the machine capacity values Chemical structure of mate...

Page 19: ...ease fittings on the machine Grease these fittings every month with two pumps from a standard grease gun Check for any worn or damaged parts and replace immediately Check and fill oil cup as needed Use AW 46 hydraulic oil Note Proper maintenance can increase the life expectancy of your machine WARNING Make sure the electrical disconnect is OFF before working on the machine Maintenance should be pe...

Page 20: ...18 18 PARTS DIAGRAM Main Frame Assembly ...

Page 21: ...19 19 Back Stop Assembly ...

Page 22: ...20 20 Toggle Assembly ...

Page 23: ...21 21 Release Eccentric Assembly ...

Page 24: ...22 22 Crankshaft Assembly ...

Page 25: ...23 23 Release Pin Assembly ...

Page 26: ...24 24 Guard Assembly ...

Page 27: ...25 25 Single Phase Power System ...

Page 28: ...26 26 Three Phase Power System ...

Page 29: ...k Washer Imperial 4 13 3 8 Lock Washer Imperial 12 14 3 8 16 X 1 HHCS 12 15 1 2 Lock Washer Imperial 8 16 1 2 13 X 1 5 HHCS 9 17 PP 1150 2 Linear Bearing 2 18 RH19 7A007 Adjusting Ring 1 19 RH19 6A008 Lock Tab 1 20 RH19 7A003 Lower Tool Holder 1 21 3 8 16 X 50 SHCS 1 22 5 8 11 X 2 0 SHCS 1 23 25 20 X 75 SHCS 9 24 PP 1193 Locking Pin 1 25 1 2 13 Hex Nut Imperial 1 26 1 2 X 1 50 Slotted Spring Pin 4...

Page 30: ...X 1 25 OD X 0625 THK 2 49 PP 1593 1 50 I D X 1 75 O D X 2 0 Bushing 1 50 PP 1196 1 50 Clamp Collar 2 51 PP 1156 35mm Clamp Collar 1 52 PP 1195 1 50 Thrust Washer 2 53 3 4 16 Hex Nut Imperial 1 54 PP 1209 8 Solid Handwheel 875 Bore 1 55 RH19 6A007 Short Link 1 56 PP 0322 0 75 ID X 1 25 OD X 125 THK 4 57 RH19 7A016 Lock Pin 2 58 RH19 7A002 Slide Ram 1 59 PP 1064 75 I D X 875 O D X 625 Bushing 2 60 1...

Page 31: ... Imperial 1 83 25 20 Hex Nut 1 84 RH19 6A012 Internal Guard 1 85 RH19 6A014 Top Guard 1 86 RH19 6A013 Front Guard 1 87 M19 5A005 Guard Tab 6 88 3 4 Internal Retaining Imperial 1 89 1 4 20 X 50 BHCS 16 90 PP 1080 1Hp 75kw 1Ph Motor 1 91 PP 0529 1 4 20 Knob 1 92 PP 1296 Ce On Off Switch 1 93 10 24 X 50 SHCS 2 94 1 4 Lock Washer Imperial 7 95 3 8 Lock Washer Imperial 4 96 3 8 16 X 1 25 HHCS 4 97 RH19...

Page 32: ...ption Qty 104 PP 0831 Switch Box 1 105 PP 0044 Potentiometer 1 106 PP 1402 Black Switch 1 107 1 4 20 X 375 SHCS 4 108 1 2 13 Hex Nut Imperial 1 109 RH19 6A018 Euro Switch Bracket 1 110 RH19 6A020 5 Hinge 1 111 RH19 6A019 2 Spring 1 ...

Page 33: ...31 31 NOTES ...

Page 34: ...32 32 NOTES ...

Page 35: ...33 33 NOTES ...

Page 36: ...34 34 ...

Page 37: ...n the off position before re connecting 14 Use correct amperage extension cords Undersized extension cords overheat and lose power Replace extension cords if they become damaged 15 Keep machine well maintained Keep blades sharp and clean for best and safest performance Follow instructions when lubricating and changing accessories 16 Keep machine well guarded Make sure guards on machine are in plac...

Page 38: ...tanglement with moving parts 7 Understand the machines controls Make sure you understand the use and operation of all controls 8 Warning Labels Take note of any warning labels on the machine and do not remove them 9 Overloading Machine Do not exceed the rated capacity of the Power Hammer Please refer to the manual for capacities 10 Hearing Protection and Hazards Always wear hearing protection as n...

Page 39: ...dentification Power Hammer STRIKING O Recommended for Purchase Buyer User Power hammer must be used with extreme precaution and in a controlled enviroment Assessment Hazard Risk Control Strategies Wear safety boots LOW B CRUSHING HIGH Ensure machine is bolted down F HIGH 25th February 2019 Plant Safety Program to be read in conjunction with manufactures instructions Revised Date www machineryhouse...