Baileigh TS-1044H, Operator'S Manual

Page 1: ...ileigh Industrial Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting from accident negligence or other occ...

Page 2: ...K KNOB 21 ANTI KICK BACK PAWL 22 RIVING KNIFE 23 TABLE INSERT 24 SAW BLADE 25 FENCE ASSEMBLY 26 Align the Fence Parallel to the Blade 26 Align the Rip Fence Perpendicular 90 to the Table 26 LEVEL THE...

Page 3: ...DADO BLADES 38 Ripping 39 Miter Ripping 41 Ripping Small Work Pieces 41 Crosscutting 41 MAINTENANCE 50 Cleaning 51 Lubrication 51 Changing Belt 52 TROUBLESHOOTING 53 TABLE SAW PARTS DIAGRAMS 55 Table...

Page 4: ...e to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller for warr...

Page 5: ...urther remedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement...

Page 6: ...tion of the functional parts of the machine Capacity charts Set up and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remove the...

Page 7: ...es a hazard or unsafe practice that will result in severe Injury or Death Safety signs with signal word DANGER or WARNING are typically near specific hazards General precautions are listed on CAUTION...

Page 8: ...birth defects and long term respiratory damage Be aware of the dust hazards associated with all types of materials DUST PARTICLES AND IGNITION SOURCES DO NOT operate the table saw in areas where expl...

Page 9: ...safety precautions are overlooked or ignored personal injury to the operator may result Safety equipment such as guards push sticks hold downs feather boards goggles dust masks and hearing protection...

Page 10: ...uries 11 Push Sticks and Push Blocks When ripping narrow stock there is a risk of your hands and fingers contacting the rotating blade resulting in serious personal injury 12 Overloading machine By ov...

Page 11: ...a cut 27 Supporting Piece Part Provide adequate support to the sides and rear of the saw table for material that is extra wide and long 28 Keep visitors a safe distance from the work area 29 Keep chi...

Page 12: ...ardous dust and can cause severe respiratory problems 39 Warning The dust generated by certain woods and wood products can be injurious to your health Always operate machinery in well ventilated areas...

Page 13: ...10 Riving Knife Spreader Thickness 0 09 2 3mm Required Blade Body Thickness 0 078 2mm Required Blade Kerf Thickness 0 118 3mm Maximum Width of Dado 13 16 Blade Tilt Left 0 45 Arbor Size 5 8 Arbor Spee...

Page 14: ...aximum width of 13 16 20mm are allowed for the main saw Saw blades made of high alloy high speed steel HSS are not allowed to be used Saw blades and their fixing devices shall conform to EN 847 1 2005...

Page 15: ...g and grease on the exposed unpainted metal surfaces To remove this protective coating use a degreaser or solvent cleaner For a more thorough cleaning some parts will occasionally have to be removed D...

Page 16: ...The rail mounted fence which slides freely toward or away from the blade is used as the main cutting guide for the workpiece The miter gauge is used to guide and support the workpiece during the cut...

Page 17: ...t buildup which can interfere with normal motor ventilation Once the motor is cooled to a safe operating temperature reset the thermal overload protector by pushing the red button on the front of the...

Page 18: ...le transporting or handling the machine be careful and let the activity be done by qualified personnel especially trained for this kind of activity While the machine is being loaded or unloaded make s...

Page 19: ...f 36 914mm around the machine which is required for the working place If any long material is machined it is necessary to have a sufficient room in front of the machine as well behind it in the places...

Page 20: ...17 17 WARNING Before operating make sure it is positioned firmly on a solid work surface If it tips over on you it could cause severe injury or death...

Page 21: ...and then tighten the bolts Note Be sure that the table extension wings are flush with front edge MOUNT FENCE STORAGE BRACKETS The miter gauge and arbor wrench storage brackets are already installed o...

Page 22: ...are head bolts to the front of the table 2 Do not tighten down the nuts leave the square heads of the bolt protruding from the table 3 From the left side of the saw slide the upper slot of the left sh...

Page 23: ...together 7 Tighten down the nuts to firmly secure the front rails to the table REAR RAIL INSTALLED 36 rear rail with 2 pieces of rail 1 Use 6 cap screws with lock washers and nuts to assemble the rea...

Page 24: ...o slide the table insert into the table slot over the blade and then secure the insert with the knob on the front of the insert It should swing up high enough to accommodate the workpiece 6 Lifting up...

Page 25: ...piece to slow or stop it The pawls must return to their bottom most position after pivoting Note The right pawl is designed to tilt slightly away from the blade guard assembly to prevent the pawl from...

Page 26: ...e a riving knife Do not use the riving knife with a dado blade that has a diameter smaller than 10 If a smaller diameter blade is used the riving knife height will exceed the blade height and the work...

Page 27: ...x wrench to make sure the insert is flush with the table then turn the lock knob to secure the insert 6 Connect power to the saw and turn the saw ON 7 Set the blade angle at 90 then slowly raise the b...

Page 28: ...e front of the saw 7 Install the arbor flange and arbor nut and tighten them against the blade Do not overtighten 8 Install the blade guard riving knife and table insert WARNING Blades are dangerously...

Page 29: ...both of the screws C or D Do this slowly just an eighth to a quarter turn at a time or you will quickly overshoot the desired adjustment Note It is always good practice to periodically recheck the ali...

Page 30: ...foot 5 If needed to level the fence adjust the plastic set screws E equally thereby raising or lowering the front of the fence an equal amount on either side so as not to undo the previous perpendicu...

Page 31: ...wer than 20m s ensure machine can be normal exhausted User must wear dustproof mask 1 Required air flow 1500 m3 h 2 Ensure pressure drop of each dust collector outlet carrying air current speed 1100Pa...

Page 32: ...right The stop screws contact the stop shaft to stop the gauge at the three most common positions The stop shaft moves in to contact the stop screws or out to allow the gauge to swing past the stop Fo...

Page 33: ...a qualified electrician Improper connection of the equipment grounding conductor can result in risk of electric shock The conductor with insulation having an outer surface that is green with or witho...

Page 34: ...mum wire gauge requirements listed below LENGTH AMP RATING 25ft 50ft 100ft 0 6 16 16 16 7 10 16 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No WIRE GAUGE An undersized cord decrease...

Page 35: ...the table insert 5 If the blade angle is incorrect turn the 90 A stop screw located on the table top to the left of the blade one full counter clockwise turn using the supplied 6 mm allen key 6 Turn...

Page 36: ...and wheel BLADE TILT BEVEL ADJUSTMENT The blade tilt bevel adjustment handwheel C is located on the side of the saw The bevel locking lever D is located under the table at the front of the saw and all...

Page 37: ...wise To lower the blade Turn the handwheel counter clockwise 3 With the blade set to the desired height tighten the lock knob by turning clockwise to lock the blade CAUTION To limit your exposure to t...

Page 38: ...ndard operations of a fundamental nature The following methods feature safety As with all power tools there is a certain amount of hazard involved with the operation and use of the tool Using the tool...

Page 39: ...inspect all workpieces for the following Material Type This machine is intended for cutting natural and man made wood products laminate covered wood products and some plastics Cutting drywall or cemen...

Page 40: ...8 2mm Required Blade Kerf Thickness 0 118 3mm The spreader or riving knife MUST be aligned adjusted to blade These requirements DO NOT apply to dado blades BLADE SELECTION This section on blade select...

Page 41: ...n a standard blade Since the spreader riving knife included with this table saw is sized for standard blades thin kerf blades cannot be used on this saw unless they meet the Blade Requirements specifi...

Page 42: ...from the blade and also reduces the amount of sawdust flying free While certain operations require the removal of the blade guard and splitter assembly it should always be replaced for regular cutting...

Page 43: ...ge of the workpiece must slide against the fence during the cutting operation 10 Advance the workstock using push sticks as needed through the saw blade holding it down and against the fence until the...

Page 44: ...ten have the choice of ripping or crosscutting Always use the miter gauge when crosscutting never cut a piece unsupported The miter gauge may be used in either slot but most operators prefer the left...

Page 45: ...hat it will not interfere with the cut 4 Position the miter gauge in either the left or right miter slot and adjust it to 90 5 Adjust the saw blade to not more than 1 4 higher than the workpiece to be...

Page 46: ...ge and feed the workpiece slowly into the blade to prevent it from moving during the cut Blade Tilt Bevel Cuts When the blade tilt stop bolts are properly adjusted the blade tilt handwheel allows the...

Page 47: ...cut Various combination of saws and cutters are used to cut grooves from 1 8 to 13 16 for use in shelving making joints tenoning grooving ect The cutters are heavily swaged and must be arranged so th...

Page 48: ...keeping in mind that you may need to make several passes to complete the cut 4 Align the workpiece to the dado blade to remove the waste material Use either the fence or the miter gauge to guide the m...

Page 49: ...st the zero clearance feature by modification if so you must install a new standard zero clearance insert 3 Mark the width of the dado cut on the workpiece Include marks on the edge of the workpiece s...

Page 50: ...to reduce the risk of kickback 3 Adjust the fence and align the workpiece to perform the cutting operation 4 Reconnect the saw to the power source and turn the saw ON When the blade has reached full...

Page 51: ...t while it is laying flat on the saw table 4 Raise the blade up to the desired depth of cut depth of rabbet channel desired 5 Stand the workpiece on edge and then adjust the fence so the blade is alig...

Page 52: ...s lumber supply locations and the internet We recommend useing these sources to obtain information and plans for these tool not only to build them but to allow you to be exposed to a wider veriety of...

Page 53: ...tch or glue An occasional light coating of paste wax can be use to protect the cast iron surface Occasionally open the cabinet door and brush off and vacuum out accumulated dust from inside the cabine...

Page 54: ...at wood dust will not accumulate If any essential lubrication is removed during cleaning re lubricate those areas Lubrication The table saw has sealed lubricated bearings in the motor housing and the...

Page 55: ...nuts C that secure the motor and raise the motor fully to remove tension on the V belt 4 Roll the V belt off of the arbor and motor pulleys 5 While continuing to raise the motor install a new V belt...

Page 56: ...ACCURATE 45 AND 90 RIP CUTS 1 Positive stop s not adjusted properly 2 Tilt angle pointer not set properly 1 Check blade with square and adjust positive stop 2 Check blade with square and adjust pointe...

Page 57: ...abinet stand 2 Stand is on uneven floor 3 Damaged saw blade 4 Bad V belt s 5 V belts not tensioned properly 6 Bent pulley 7 Improper motor mounting 8 Loose hardware 1 Tighten all mounting hardware 2 R...

Page 58: ...55 55 TABLE SAW PARTS DIAGRAMS...

Page 59: ...56 56...

Page 60: ...57 57...

Page 61: ...58 58...

Page 62: ...M8 x 1 25p 13b x 6 5h 6 1 14 Flat Washer 8 5 x 16 x 2 0t 6 1 15 Plastic Set Screw M12 x 1 75p 2 1 16 Hex Screw M10 x 1 5p x 50 1 1 17 Handle 1 1 18 Compress Cam Assembly 1 1 19 Frictional Plate 2 1 20...

Page 63: ...Retaining Ring ETW 7 1 2 23 Spring 1 2 24 Anti Kick Finger Right 1 2 25 Pan Head Screw M5 x 0 8p x 30 1 2 26 Spreader 1 2 27 O Ring P3 4 2 28 Warning Label 1 2 29 Warning Label 1 2 30 Flat Washer 5 3...

Page 64: ...18 Flat Washer 10 x 25 x 3 0t 1 19 Flat Washer 8 2 x 22 x 3 0t 2 20 Hex Screw M10 x 1 5p x 80 1 21 Motor Assembly 1 75hp 120V 240V 60hz 1ph 1 22 Magnetic Switch Assembly 120V x Csa 1 22 1 Magnetic Swi...

Page 65: ...0 1 43 Bushing 1 44 Rod 1 45 Packing 1 46 Hex Screw M5 x 0 8p x 12 1 47 Stretch Out Plate 1 48 Pan Head Screw 3 16 24nc x 3 8 2 49 Slide Shelf 2 50 36 Rail Assembly 1 50 1 Cap Screw W Spring Washer M8...

Page 66: ...7 Cap Screw M5 x 0 8p x 12 3 68 Fence Blocl 1 69 Retaining Ring ETW 12 2 70 Worm Shaft 1 71 O Ring P12 2 72 Wave Washer WW 16 1 73 Round Head Screw W Washer M4 x 0 7p x 8 4 x 10 x 0 8t 1 74 Pointer 1...

Page 67: ...Shaft Assembly 1 102 Handwheel Assembly 1 104 Riving Knife 1 105 Set Lock Screw M6 x 1 0p x 8 4 106 Round Head Screw M5 x 0 8p x 16 2 107 Handle 1 108 Spring Washer 5 1 x 9 3 2 109 Round Head Socket L...

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