Page
47
Section 13
Maintenance & Inspection
Dragonfly 582/912
CONTROLS
STEP
INSTRUCTIONS for Assembly, for Disassembly reverse the order!
PART NO.
STAGE
2
Bolt AN3-16, 3/16” washer, eyebolt, 3/16” washer,
push rod follow block,
3/16” washer, eyebolt, 3/16” washer, AN3 castle nut, cotter pin.
Snug but free.
Lubricate.
DFP 004
3
Rod end 1/4”.
(Take AN4 half nut. Screw on and off bearing several times to loosen nylon. Turn nut around and screw on
backwards). 1/4” washer,
aileron main horn,
bell crank vert.
Tighten until threads show but not so tight that bolt
#
6 will not pass through side hole. Tighten AN4 half nut.
Very tight.
DFT 041
DFL 003
DFO 017
4
Bolt AN4-5A, bell crank vert, aileron main horn, 1/4” washer, AN4 half nut.
Very tight.
5
Bolt AN3-13A, 3/16” washer,
push rod conn,
rod end 1/4” with bushing,
push rod conn, 3/16” washer, AN3 half nut.
Very tight.
DFC 025
DFT 042
6
Wrap mylar around
elevator push rod mid
to shim tube. Bolt AN3-13A, 3/16” washer, bell crank vert, elevator push rod mid, bell crank vert, 3/16” washer,
AN3 half nut.
Very tight.
DFD 001
7
100hr
Bolt AN3-13A, 3/16” washer, push rod conn,
(Elongation of hole)
elevator push rod
aft,
push rod conn, 3/16” washer, AN3 half nut.
Tight.
DFD 002
8
Wrap Mylar around elevator push rod mid to shim tube. Bolt AN3-12a,
mid push rod conn,
elevator push rod mid, mid push rod conn, AN3 half nut.
Very tight
DFO 015
9
Use 3/16 drill to drill out elevator push rod mid.
Pop rivet stainless steel 3/16” x 1/4”,
mid push rod conn, elevator push rod mid, pop the rivet.
DFT 402
10
LLP1500
Bolt
AN3-23
(LLP1500),
3/16” washer,
push rod horn,
joystick torsion tube,
push rod horn, 3/16” washer, AN3 castle nut, cotter pin.
Snug but free.
DFI 003
DFO 010
11
Bolt AN3-14A,
fwd joystick hinge,
joystick torsion tube, 3/16” washer, AN3 half nut.
Very tight. saddle 1”,
DFO 025
DFP 031
12
Bolt AN4-31, 1/4” washer, joystick torsion tube,
joystick,
joystick torsion tube, 1/4” washer, AN4 castle nut, cotter pin.
Snug but free.
Slide
joystick grip
onto joystick.
DFO 011
DFS 012
13
Bolt AN3-12A, 3/16” washer, joystick,
joystick elbow,
joystick, 3/16” washer, AN3 half nut.
Very tight.
DFM 003
14
Bolt AN3-12A, 3/16” washer,
elevator push rod fwd,
push rod elbow,
elevator push rod fwd, 3/16” washer, AN3 half nut.
Very tight.
DFD 004
DFM 005*
15
Bolt
AN3-12 *(see Note below(5))
, 3/16” washer, joystick elbow, grease,
tang hg,
push rod elbow, 3/16” washer, AN3 castle nut, cotter pin.
Snug but free.
Run
bungie
from bottom of rudder pedal fwd through tang hg to bottom of other rudder pedal fwd.
This is your flight trim.
Tighter = slower. Looser = faster.
DFO 033
DFS 011
16
LLP1500
Bolt
AN3-24 (LLP1500),
3/16” washer, push rod horn, elevator push rod fwd, push rod horn, AN3 castle nut,
cotter pin.
Snug but free.
17
LLP1000
Bolt control pivot assembly (LLP1000)
, grease, 3/16” washers as necessary, joystick torsion tube, 3/16”
washer, AN3 castle nut, cotter pin.
Snug but free.
DFW 012
18
Bolt AN3-14, joystick hinge, 3/16” washers as necessary, seat tube fwd, 3/16” washer, AN3 castle nut, cotter pin.
Snug but free.
19
LLP1500
Bolt
AN3-23
(LLP1500)
, 3/16” washer, push rod horn, mid push rod conn, push rod horn, 3/16” washer, AN3
castle nut, cotter pin.
Snug but free.
20
Bolt AN3-10A, 3/16 washer, elevator push rod aft,
elevator splitter pivot,
elevator push rod aft, 3/16” washer, AN3 half nut.
Very tight.
DFM 001
21
Wear
Bolt AN3-10A, 3/16” washer, elevator splitter pivot,
elevator splitter block,
3/16” washer, AN3 half nut.
Snug.
DFK 008
22
Wear
Bolt AN3-12A, 3/16” washer,
split elevator push rod,
elevator splitter block, split elevator push rod, 3/16” washer, AN3 half nut.
Snug.
DFE 002
23
Bolt AN3-10A, 3/16” washer, elevator push rod aft,
threaded insert 1/2” x 1/4” 28 TPI
push rod aft, 3/16” washer, AN3 half nut.
Very tight.
Put AN4 castle nut on rod end 1/4”, screw rod end 1/4” into
threaded insert 1/2” x 1/4” 28 TPI.
DFO 041
24
Bolt AN4-7A, 1/4” washer, elevator horn, 1/4” washer, rod end 1/4”, AN4 half nut.
Very tight.
25
Bolt AN3-10A,
aileron push rod,
threaded insert 1/2” x 1/4” 28 TPI, AN3 half nut.
Very tight.
Put AN4 high temp nut on rod end 1/4”, screw rod
end 1/4” into threaded insert 1/2” x 1/4” 28 TPI.
DFE 003
26
Bolt AN4-7A, 1/4” washer, aileron main horn, 1/4” washer, rod end 1/4”, AN4 half nut.
Very tight.
(1)
Recommended Special Tools:
None
(2)
The parts needed to perform the task:
Replace worn/damaged parts as needed, listed above. Max. Wear (defined 1.1.8.1)
(3)
Type of maintenance:
Inspection=Line & Replacement=Heavy
(when it involves replacement of structural components.)
(4)
Certification needed to accomplish the task:
Line=LSRI Inspection or above, Heavy=LSRM Maintenance or above
.
,
see:
3 Level of Certificationl
(5)
Detailed instructions and diagrams as needed to perform the task, listed above and adjacent page.
Every Annual or 100 Hrs., Inspect for Cracks, Corrosion, Elongation of holes & Fasteners for Wear & Security.
See
Cables, Thimbles and Tangs Page 16
See: 1.3.5 Fabric Coverings: For more inspection and testing information on fabric coverings.
#15 *Note Hinge Point in DFM 005 can be re-bored to 1/4” then 5/16” then Replaced. Increase bolt size each time.
(6)
Method to test/inspect to verify the task was accomplished properly.
Insure that all procedures were followed correctly and there is proper non-binding
movement to moving parts and that fasteners were tightened as instructed. When flight controls are involved, assure that they are operating properly.
Section 13 Controls
Section 13
Summary of Contents for 912 Dragonfly
Page 3: ...Page 2 ...
Page 4: ...Page 3 ...
Page 5: ...Page 4 ...
Page 25: ...Page 24 Drawing 1 ...
Page 27: ...Page 26 Drawing 2 ...
Page 29: ...Page 28 Drawing 3 ...
Page 31: ...Page 30 Drawing 4 ...
Page 33: ...Page 32 Drawing 5 ...
Page 35: ...Page 34 Drawing 6 ...
Page 37: ...Page 36 Note for Hydraulic Brakes see Appendix B Drawing 7 ...
Page 39: ...Page 38 Drawing 8 ...
Page 41: ...Page 40 Drawing 9 ...
Page 43: ...Page 42 Drawing 10 ...
Page 45: ...Page 44 Drawing 11 ...
Page 47: ...Page 46 Drawings 12A 12B ...
Page 49: ...Page 48 Drawing 13 ...
Page 51: ...Page 50 Drawing 14 ...
Page 53: ...Page 52 Drawing 15 ...
Page 55: ...Page 54 Drawing 16 ...
Page 57: ...Page 56 Drawing 17 ...
Page 59: ...Page 58 Drawing 18 ...
Page 61: ...Page 60 Drawing 19 ...
Page 63: ...Page 62 Drawing 20 ...
Page 65: ...Page 64 Drawing 21 ...
Page 67: ...Page 66 Drawing 22 ...
Page 69: ...Page 68 Drawing 23 ...
Page 71: ...Page 70 Drawing 24 ...
Page 73: ...Page 72 Drawing 25 ...
Page 75: ...Page 74 Drawing 26 ...
Page 77: ...Page 76 Drawing 27 ...
Page 79: ...Page 78 Wiring1 jpg Drawing 28a ...
Page 80: ...Page 79 Wiring2 jpg Drawing 28b ...
Page 81: ...Page 80 elecLights jpg Drawing 28c ...
Page 83: ...Page 82 Drawing 29 ...
Page 85: ...Page 84 Drawing 30 ...
Page 92: ...Page 91 Appendix B Brakes Manual for BX1320 BX1000 Appendix B Page 1 ...
Page 93: ...Page 92 Appendix B Page 2 ...
Page 94: ...Page 93 Appendix B Page 3 ...
Page 96: ...Page 95 Appendix B Page 5 ...
Page 97: ...Page 96 Appendix B Page 6 ...
Page 98: ...Page 97 Appendix B Page 7 ...
Page 104: ...Page 103 Figure 1a Description of Display Pages ...
Page 105: ...Page 104 Figure 1b Description of Display Pages ...
Page 138: ...Page 137 Appendix C EIS 4000 912 914 ...
Page 139: ...Page 138 Appendix C EIS 4000 912 914 ...
Page 140: ...Page 139 Appendix C EIS 4000 912 914 ...
Page 141: ...Page 140 Appendix C EIS 4000 912 914 End Appendix C ...
Page 155: ...Page 154 Appendix E2 Powerfin Prop Page 2 ...
Page 156: ...Page 155 Appendix E2 Powerfin Prop Page 3 ...
Page 157: ...Page 156 Appendix E2 Powerfin Prop Page 4 ...
Page 158: ...Page 157 Appendix E2 Powerfin Prop Page 5 ...
Page 159: ...Page 158 Appendix E2 Powerfin Prop Page 6 ...
Page 160: ...Page 159 Appendix E2 Powerfin Prop Page 7 ...
Page 161: ...Page 160 Appendix E2 Powerfin Prop Page 8 ...
Page 162: ...Page 161 Appendix E2 Powerfin Prop Page 9 ...
Page 163: ...Page 162 Appendix E2 Powerfin Prop Page 10 ...
Page 164: ...Page 163 Appendix E2 Powerfin Prop Page 11 End of Appendix E2 ...
Page 187: ...Page 186 By Memphis Soaring FIGURE 3 Common Signals ...