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©

 2010 Baja, Inc. All Rights Reserved.

21 — English

This troubleshooting guide is provided to help you find the cause of some common complaints. If these solutions do not 

solve the problem contact your authorized service dealer.

COMPLAINT: Engine is hard to start or does not start at all.

1.  Check that the fuel valve is in the ON position. 
2.  Check that the choke lever is in the ON position.

3.  Make sure there is adequate fuel in the fuel tank.

4.  Drain fuel from tank and carburetor. Replenish with fresh gasoline.
5.  Remove and inspect the spark plug. Clean, dry, gap, or replace as needed.
6.  Take the dirt bike to a qualified mechanic to replace or repair faulty components as needed.

COMPLAINT: Engine lacks power.

1.  Follow the procedures in 

Checking/Cleaning the Air Filter

 to be sure the air filter is clean.

2.  Check for correct position of choke lever.
3.  Drain fuel from tank and carburetor. Replenish with fresh gasoline.

4.  Check idle speed and adjust, if necessary, following the procedures in 

Idle Speed Adjustment

.

5.  Take the dirt bike to a qualified mechanic to replace or repair faulty components as needed.

TROUBLESHOOTING

Summary of Contents for 2010 DR150C

Page 1: ...BIKE MOTO HORS ROUTE DR150C SAVE THIS MANUAL FOR FUTURE REFERENCE Cette moto hors route ne peut pas tre conduite par des personnes g es de moins de 16 ans et par des personnes dont le poids d passe le...

Page 2: ...fender due to abuse Any sign of impact accident jumping spin outs or roll over not caused by the condition for which the warranty coverage is sought TO GET SERVICE Contact Baja Inc toll free at 888 8...

Page 3: ...y even a dirt or gravel one Never operate the dirt bike at night Night is defined as the period of time 30 minutes before sunset to 30 minutes after sunrise Never operate a dirt bike without wearing a...

Page 4: ...ike BEER BEER Drugs and Alcohol Never use with drugs or alcohol UNDER 16 Age Limit Never permit children under the age of 16 to operate this dirt bike Toxic Fumes Gas products emit carbon monoxide an...

Page 5: ...following labels are found on the product For your safety please review and understand all of the labels before starting the product If any of the labels come off the unit or become hard to read cont...

Page 6: ...s to get title documents for the dirt bike You also need these numbers to order parts from your authorized service center or Baja Motorsports The frame number is stamped on the front of the dirt bike...

Page 7: ...mately 1 liter of fuel left in the tank in the reserve position Refuel as soon as possible and then place the fuel valve back in the ON position Fuel tank cap To open the fuel tank cap turn the cap co...

Page 8: ...Inc All Rights Reserved FEATURES REAR BRAKE PEDAL THROTTLE GRIP KICK START LEVER SEAT OIL CAP DIPSTICK FRONT BRAKE LEVER MANUAL CLUTCH LEVER FRONT BRAKE LEVER THROTTLE GRIP IGNITION KEY IGNITION SWITC...

Page 9: ...e engine rotating speed Vary the engine rotating speed during the break in period This allows the parts to load and then unload allowing the parts to cool Although it is essential to place some stress...

Page 10: ...serious personal injury WHAT YOU SHOULD KNOW BEFORE RIDING Before riding you should read carefully and understand all the following information in addition to being thoroughly familiar with the Rules...

Page 11: ...gine should stop Engine lubricant Proper level check lubricant by inspecting engine oil dip stick The engine lubricant should be between the minimum and maxi mum lines Throttle Proper free play of thr...

Page 12: ...could cause your brakes to overheat and will indicate false braking to other motorists SHIFTING GEARS This dirt bike has a 5 speed transmission with a manual clutch To shift the vehicle through gears...

Page 13: ...ery 3 months or 50 hours Every 6 months or 100 hours Valves I I Spark Plug C C Valve Clearance Inspect Adjust I Air Filter I Every 20 40 hours more often in dusty areas Carburetor I I Exhaust System I...

Page 14: ...4 turn past finger tight if you are reinstalling the old spark plug Be careful not to cross thread the spark plug which could damage the aluminum threads of the cylinder head To maintain a proper fun...

Page 15: ...oil then squeeze as before to remove excess The element should be damp with oil but not soaked Stack the filter elements together as shown and squeeze together to secure Replace the air filter assemb...

Page 16: ...4 in 6 mm Operating the vehicle with an incorrect amount of throttle grip free play could cause the rider to lose control resulting in serious personal injury IDLE SPEED ADJUSTMENT Excessive engine we...

Page 17: ...id as needed WARNING Add DOT3 or DOT4 brake fluid only from a sealed con tainer Do not mix brake fluid types Failure to follow this warning could cause the brakes to fail resulting in serious personal...

Page 18: ...ays inspect the drive chain before riding the dirt bike Failure to maintain the drive chain properly and or riding with the chain in poor condition could lead to an accident resulting in serious perso...

Page 19: ...tation CLEANING A thorough cleaning of the dirt bike is a necessary part of maintenance It will help keep the dirt bike looking and per forming at its best Proper cleaning can also extend the life of...

Page 20: ...oden blocks with the two wheels clearing the ground Put the vehicle in a shady and cool place free from humidity and direct sunlight Cover it properly not with plastic or painted materials If possible...

Page 21: ...ank and carburetor Replenish with fresh gasoline 5 Remove and inspect the spark plug Clean dry gap or replace as needed 6 Take the dirt bike to a qualified mechanic to replace or repair faulty compone...

Page 22: ...f an unsafe emergency condition exists attributable to Baja Inc repairs may be performed at any available service establishment or by the owner using any replacement part as long as the operator tries...

Page 23: ...ession ratio 9 2 1 Starting method Kick start Idle speed 7500 375 RPM Transmission type Constant mesh two stage 5 speed GEAR RATIO Transmission ratio of sprocket 15 41 Primary transmission ratio 4 055...

Page 24: ...bris e la suite d une utilisation abusive Tout signe d impact d accident de chute de tournoiement ou de renversement qui n est pas consid r comme normal au titre de la pr sente garantie POUR OBTENIR...

Page 25: ...la moto hors route apr s la tomb e de la nuit La nuit est d finie comme la p riode allant de 30 minutes avant le coucher du soleil 30 minutes apr s le lever du soleil Ne conduisez jamais un moto hors...

Page 26: ...moto hors route BEER BEER Drogues et alcool Ne jamais utiliser avec les m dicaments ou l alcool UNDER 16 Limite d ge Ne laissez jamais des enfants de moins de 16 ans conduire ce moto hors route Fum e...

Page 27: ...Pour votre s curit veuillez r viser et comprendre toutes les tiquettes avant de d marrer le produit Si l une des tiquettes se d colle de l unit ou si elle devient difficile lire contactez un centre d...

Page 28: ...to hors route Vous avez galement besoin de ces num ros pour commander des pi ces de votre centre de service autoris ou de Baja Motorsports En position assise sur la moto hors route on trouve le num ro...

Page 29: ...Une fois que vous faites le plein replacez le robinet la position ON Bouchon de r servoir de carburant Pour ouvrir le bouchon de r servoir de carburant tournez le bouchon de r servoir de carburant da...

Page 30: ...UES LEVIER D TRANGLEUR MANUEL LEVIER DE FREIN AVANT POIGN E D ACC L RATEUR LEVIER DE FREIN ARRI RE POIGN E D ACC L RATEUR P DALE DE D MARREUR PIED SI GE BOUCHON JAUGE D HUILE LEVIER DE FREIN AVANT CL...

Page 31: ...e de rotation du moteur Changez la vitesse de rotation du moteur durant la p riode de rodage Ceci permet aux pi ces de se charger puis de se d charger permettant aux pi ces de refroidir Bien qu il soi...

Page 32: ...ien toute l information suivante en plus d tre tr s familier avec les R gles suivre pour une conduite s curitaire que vous trouverez sur la couverture de ce manuel Si vous tes bien pr par votre condui...

Page 33: ...vu Bouchon de carburant Boyau de ventilation de carburant bien install aucun dommage au r servoir ou bouchon de carburant bouchon du r servoir de carburant bien ferm Bouton d arr t du moteur Bon fonc...

Page 34: ...p dale de frein ou sa main sur le levier de frein Cela peut entra ner une surchauffe des freins et indiquer faussement un freinage aux autres conducteurs CHANGEMENT DE VITESSE Cette moto hors route e...

Page 35: ...e C C D gagement de la soupape Inspecter R gler I Filtre air I Tous les 20 40 heures plus souvent dans des zones poussi reuses Carburateur I I Syst me d chappement I Pare tincelles I Tuyau de carburan...

Page 36: ...moteur est la position OFF Arr t et d connectez le c ble de bougie d allumage Assurer une mise la terre convenable ou carter compl tement le fil de bougie de l ouverture de la bougie Ne pas suivre ces...

Page 37: ...t d huile sans toutefois en tre imbib Empiler les l ments du filtre tel qu il est illustr et les serrer ensemble pour les fixer solidement Replacez l l ment du filtre air dans le boitier Assurez vous...

Page 38: ...v hicule avec un mauvais degr de jeu libre du levier d acc l rateur pourrait faire perdre le contr le au conducteur entra nant de graves blessures corporelles R GLAGE DE LA MARCHE AU RALENTI Une usure...

Page 39: ...RTISSEMENT Ajoutez du liquide de frein DOT3 ou DOT4 mais d un contenant scell seulement Ne m langez pas les types de liquide pour frein Ne pas suivre cet avertissement pourrait provoquer la d faillanc...

Page 40: ...arations agr local Inspection des pignons Une cha ne us e peut avoir un effet n gatif sur les pignons Par cons quent si la cha ne d entra nement est endommag e v rifier galement les pignons avant et a...

Page 41: ...route testez vos freins en conduisant faible vitesse Si n cessaire appliquez les freins plusieurs fois pour permettre la friction de s cher les rev tements int rieurs Des freins humides ne fourniront...

Page 42: ...ans une zone ombrag e et fra che l abri de l humidit et du soleil direct La recouvrir avec le mat riel appropri mat riaux qui ne sont pas enplastiqueoupeints Sipossible l entreposerdansungarage PROC D...

Page 43: ...tirer et inspecter la bougie d allumage Nettoyer s cher r gler l cartement des lectrodes ou remplacer au besoin 6 Apporter la moto hors route un m canicien qualifi pour qu il remplace ou r pare les co...

Page 44: ...entre de service disponible ou au propri taire et il est possible d utiliser une autre pi ce de remplacement pourvu que l op rateur restaure le moteur quipement pour le remettre dans sa bonne configur...

Page 45: ...lenti 7 500 375 RPM Type de transmission Engr nement constant deux tages cinq vitesses RAPPORT DE TRANSMISSION Rapport de transmission des pignons 15 41 Rapport de transmission principal 4 055 1 re 2...

Page 46: ...24 2010 Baja Inc All Rights Reserved Tous droits r serv s NOTES REMARQUES...

Page 47: ...252 www bajamotorsports com WARNING This product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CALIFORNIA PROPOSITION 65 AVERTISSEMENT Ce...

Page 48: ...988000 264 6 18 14 REV 02...

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