background image

How to Initially Charge the battery:
1.  Connect the red positive (+) cable to the red positive (+) pole of the 

battery.  

(see figure 24)

2.  Connect the black negative (-) cable to the black negative (-) pole of the 

battery. (see figure 25)

  Note: The red positive (+) cable has a larger diameter than the black 

negative y cable.

3.  Charging rate: Charge battery @ 0.7 Amps for  

5 ~ 10 hours.
•  After charging is complete, install securely all six battery caps (see 

figure 26)

Preparing the battery:
·  Place battery on level surface. Remove cap strip from top of battery.  

(see figure 20)

  Wear eye protection and rubber gloves for this step.    Once battery 

strip is removed, locate electrolyte in bottle and place over the six 

openings.  Press firmly down on bottle allowing the battery to pierce 

the six in-line openings in bottle.   Let electrolyte drain into battery until 

bottle is completely empty.   (see figure 21)

·  Discard empty electrolyte container in a waste area that is inaccessible 

to children and animals.

  After filling let battery stand for at least 30 minutes before charging. 

This allows the electrolyte to penetrate plates for optimum performance 

and ensures longer battery life.

  After 30 minutes the battery is ready for its initial charge. Place caps 

loosely over  battery cell holes (see figure 22)

Figure 20

Figure 21

Figure 25

Figure 24

Figure 26

Figure 22

Battery Installation

Eye Protection

Rubber Gloves

 

WARNING

The following procedure is very dangerous and should be performed with 

the utmost care and attention. Wear protective eye wear, rubber gloves, and 

have water available should electrolyte come in contact with skin or eyes. 

KEEP ALL CHILDREN AWAY FROM THE AREA WHILE THIS PROCEDURE IS 

BEING PERFORMED.

POISON – CAUSES SEVERE BURNS

Contains sulfuric acid.

Avoid contact with skin, eyes, or clothing

To prevent accidents, rinse empty container with water.

Summary of Contents for BR250

Page 1: ...BR250 DN250 Go Kart Set Up Instructions Removal from crate 1 Remove cardboard carton documents parts and hardware REV A 042108...

Page 2: ...Parts Front wheels Rear wheels Gas tank Steering wheel Steering wheel bolt cover Wheel covers Headrest Rear shock...

Page 3: ...Parts Rear luggage carrier Top cross brush guard Top brush guards Side brush guard Cross brush guard Rear luggage support bars...

Page 4: ...44Nm Steering Wheel assembly 2 Install steering wheel making sure large opening is at top when steering is at center position Attach steering wheel with 6mm bolts Torque bolts to 8 ft lbs Attach bolt...

Page 5: ...y ONE stabilizer bar 5 Attach rear shock absorber where stabilizer bar was using M10x43 bolt and M10 nut on top bracket and M10x45 bolt and M10 nut on bottom bracket Torque bolts to 33ft lbs 44Nm NOTE...

Page 6: ...d M8 nuts Torque bolts to 17ft lbs 23Nm 6 Attach left and right headrests by inserting bracket in holes on seat back 8 Attach side brushguards to top brushguards using M8x58 bolts and M8 nuts Torque t...

Page 7: ...rd to top brush guards using M8x58 bolts and M8 nuts Torque to 17ft lbs 23Nm 9 Attach cross brushguard A to top brush guards behind seats using M8x58 bolts and M8 nuts Torque to 17ft lbs 23Nm Headrest...

Page 8: ...tter pin Make sure to bend end of cotter pin over Rubber spacer Castle nut Cotter pin A arm installation Steering tie rod installation 12 Attach left and right steering tie rods to steering knuckles u...

Page 9: ...wheels to hubs large wheels on back of kart and smaller wheels on front make sure arrow on wheel is pointing forward and valve stem is pointed outward Torque M10 nuts to 33ft lbs 44Nm Arrow must point...

Page 10: ...make sure they are secure Rear luggage support bars 15 Attach rear luggage carrier to frame using M8x51 bolts Torque bolts to 17ft lbs 23Nm Attaching rear luggage carrier 16 Use rear luggage carrier s...

Page 11: ...k Use 6mm Nuts and screws provided 18 Route tail light wire down the bottom of middle rack support Cable tie wire to support Bunch up excess wire and cable tie to top of engine mount Tail light Tail l...

Page 12: ...8x47 bolts and M8 nuts Torque to 17ft lbs 23Nm 20 Attach fuel hose coming from bottom left of carburetor to fuel valve and secure using provided clamp With clamp on fuel hose place over nipple on fuel...

Page 13: ...attery until bottle is completely empty see figure 21 Discard empty electrolyte container in a waste area that is inaccessible to children and animals After filling let battery stand for at least 30 m...

Page 14: ...ttery Attach battery strap to hold battery in place 21 Install battery into battery tray located under seat 22 Once battery is firmly seated in tray attach red positive wire to positive terminal on ba...

Page 15: ...ngine may be shipped with packing oil This oil should be drained and replaced with new oil as described in the owners manual Never attempt to start engine without first replacing the engine oil with t...

Reviews: