Baja motorsports BR250 Setup Instructions Download

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Gas and Oil

26. Fill engine with correct amount of oil. Refer

to owners manual for oil types and quantity.

24. Fill gas tank as specified in owners manual.

!!WARNING!!

This engine may be shipped with packing oil.

This oil should be drained and replaced with

new oil as described in the owners manual.

Never attempt to start engine without first

replacing the engine oil with the proper

amount and grade as described in the

owners manual.

27. Refer to owners manual for

proper starting instructions.

25. Fill radiator as specified

in owner’s manual.

Summary of Contents for BR250

Page 1: ...BR250 DN250 Go Kart Set Up Instructions Removal from crate 1 Remove cardboard carton documents parts and hardware REV A 042108...

Page 2: ...Parts Front wheels Rear wheels Gas tank Steering wheel Steering wheel bolt cover Wheel covers Headrest Rear shock...

Page 3: ...Parts Rear luggage carrier Top cross brush guard Top brush guards Side brush guard Cross brush guard Rear luggage support bars...

Page 4: ...44Nm Steering Wheel assembly 2 Install steering wheel making sure large opening is at top when steering is at center position Attach steering wheel with 6mm bolts Torque bolts to 8 ft lbs Attach bolt...

Page 5: ...y ONE stabilizer bar 5 Attach rear shock absorber where stabilizer bar was using M10x43 bolt and M10 nut on top bracket and M10x45 bolt and M10 nut on bottom bracket Torque bolts to 33ft lbs 44Nm NOTE...

Page 6: ...d M8 nuts Torque bolts to 17ft lbs 23Nm 6 Attach left and right headrests by inserting bracket in holes on seat back 8 Attach side brushguards to top brushguards using M8x58 bolts and M8 nuts Torque t...

Page 7: ...rd to top brush guards using M8x58 bolts and M8 nuts Torque to 17ft lbs 23Nm 9 Attach cross brushguard A to top brush guards behind seats using M8x58 bolts and M8 nuts Torque to 17ft lbs 23Nm Headrest...

Page 8: ...tter pin Make sure to bend end of cotter pin over Rubber spacer Castle nut Cotter pin A arm installation Steering tie rod installation 12 Attach left and right steering tie rods to steering knuckles u...

Page 9: ...wheels to hubs large wheels on back of kart and smaller wheels on front make sure arrow on wheel is pointing forward and valve stem is pointed outward Torque M10 nuts to 33ft lbs 44Nm Arrow must point...

Page 10: ...make sure they are secure Rear luggage support bars 15 Attach rear luggage carrier to frame using M8x51 bolts Torque bolts to 17ft lbs 23Nm Attaching rear luggage carrier 16 Use rear luggage carrier s...

Page 11: ...k Use 6mm Nuts and screws provided 18 Route tail light wire down the bottom of middle rack support Cable tie wire to support Bunch up excess wire and cable tie to top of engine mount Tail light Tail l...

Page 12: ...8x47 bolts and M8 nuts Torque to 17ft lbs 23Nm 20 Attach fuel hose coming from bottom left of carburetor to fuel valve and secure using provided clamp With clamp on fuel hose place over nipple on fuel...

Page 13: ...attery until bottle is completely empty see figure 21 Discard empty electrolyte container in a waste area that is inaccessible to children and animals After filling let battery stand for at least 30 m...

Page 14: ...ttery Attach battery strap to hold battery in place 21 Install battery into battery tray located under seat 22 Once battery is firmly seated in tray attach red positive wire to positive terminal on ba...

Page 15: ...ngine may be shipped with packing oil This oil should be drained and replaced with new oil as described in the owners manual Never attempt to start engine without first replacing the engine oil with t...