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©

 2010 Baja, Inc. All Rights Reserved.

11 — English

OPERATION

„

  @                   

approximately 2 in. below the top of the fuel tank opening. 

„

  Replace fuel tank cap and turn clockwise to secure.

WARNING:

@    J       !  
must be replaced with an original manufacturer’s replace
   ;       
problem before using the product. Failure to do so could 
         9

WARNING:

      ! ;   
     ‰   =   
     7      
explode, resulting in serious personal injury. 

WARNING:

`               
proper performance of the mini bike before riding can 
result in serious personal injury. 

PRE-RIDE INSPECTION

ITEM TO 
CHECK

ITEM MUST PERFORM AS 
 FOLLOWS:

Steering

7Œ        
ment; no play or looseness.

Brakes

/        Œ   
brake force.

Tires

Proper air pressure; enough tread depth; 
no cracks, rips, or other damages.

Fuel

Enough fuel for the intended trip.

Fuel cap

No damage to fuel tank or cap; fuel tank 
cap closed securely.

Engine stop 
switch

Proper operation of switch. Start engine, 
then press stop switch. Engine should 
stop.

Engine 
lubricant

/ Œ    
ing engine oil dip stick. The engine lu
bricant should be between the minimum 
and maximum lines.

Throttle

Proper free play of throttle grip; smooth 
response; quick return to idle position.

General 
condition

Bolts and nuts are tight; no rattle from 
any parts of the engine when running; 
      
frame cracks.

STARTING THE ENGINE

„

  Place the engine switch in the ON position.

„

 N      Q

„

 /      Q

„

  Pull the pull cord sharply until the engine runs. Return the 

cord gently to the unit. Do not allow it to snap back.

„

 Allow engine to warm,        

OFF position.

 

NOTE: 

N                 

between the ON and OFF positions.

WARNING:

Always open the throttle gradually when you want to ac
celerate. Opening the throttle suddenly could cause the 
           
of the mini bike causing serious personal injury.

WARNING:

Always keep both hands on the handlebars and both 
feet on the foot rests of your mini bike during operation. 
Z          
to control the mini bike or could cause you to lose your 
       ;      
the footrest, you may come in contact with the mini bike, 
ground, obstacles, etc., which could cause an accident 
and result in serious personal injury.

STOPPING THE ENGINE

„

  Rotate the throttle grip forward (away from you) to slow 

down the engine.

„

  Place the engine switch in the OFF position.

„

 /      OFF position.

„

  N      ``

Summary of Contents for DB30 Mini Bike

Page 1: ...RACER DB30 SAVE THIS MANUAL FOR FUTURE REFERENCE El requisito para usar este mini motocicleta es que el usuario tenga como m nimo 16 a os La capacidad de peso m xima de este motocicleta mini es de 60...

Page 2: ...fender due to abuse J 9 is sought N N 7 ZX 8 9 _ J v N z 7N J J J 8 9 7 N BAJA INC S OBLIGATION UNDER THIS WARRANTY IS STRICTLY AND EXCLUSIVELY LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS...

Page 3: ...minutes after sunrise Q N 7 also wear eye protection goggles marked to comply with JQ7 shirt or jacket and long pants Q J operating conditions and your experience Always keep both hands on the handle...

Page 4: ...product Wear Eye Protection Always wear eye protection with side shields goggles JQ7 J Public Roads Q Passengers Q BEER BEER Drugs and Alcohol Q UNDER 16 Age Limit Q mini bike Toxic Fumes Gas product...

Page 5: ...2010 Baja Inc All Rights Reserved 5 English SAFETY LABELS SAFETY LABELS N ment 3 1 4 1 3 2 2 4 8 6 5 7...

Page 6: ...ine serial numbers to get title documents for the mini bike You also need these or Baja Motorsports From a seated position on the mini bike the VIN is stamped on the right side of the frame neck where...

Page 7: ...s shut off from the carburetor The bike is not in use Fuel tank cap To open the fuel tank cap turn the cap counterclockwise To close turn the cap clockwise and tighten it securely Manual choke lever W...

Page 8: ...2010 Baja Inc All Rights Reserved FEATURES PULL CORD FUEL TANK CAP CHOKE LEVER REAR TIRE FUEL VALVE ENGINE SWITCH THROTTLE GRIP BRAKE LEVER...

Page 9: ...stress on the engine components too much Avoid constant low or high rotating speed Operating the engine at constant low rotating speed light load can cause which can damage internal components Allow t...

Page 10: ...arefully and understand all the following information in addition to being thoroughly familiar with the Rules for Safe Operation in the front of this enjoyable ride 8 space to practice the skills WARN...

Page 11: ...ween the minimum and maximum lines Throttle Proper free play of throttle grip smooth response quick return to idle position General condition Bolts and nuts are tight no rattle from any parts of the e...

Page 12: ...y 6 months or 100 hours Every year or 300 hours Engine Oil Check X Engine Oil Change X X Air Filter Check X Air Filter Clean X X Air Filter Change X Carburetor Sediment Cup Clean X Spark Plug Check Ad...

Page 13: ...or To install a spark plug turn it in as far as possible with your z v tight if you are reinstalling the old spark plug Be careful aluminum threads of the cylinder head To maintain a proper functioni...

Page 14: ...id engine wear will result MAINTENANCE To change engine lubricant Lubricant should be changed while the engine lubricant is still warm but not hot This allows the lubricant to drain quickly and comple...

Page 15: ...t within the correct limits WARNING Do not operate the mini bike if the throttle grip free play z v z amount of throttle grip free play could cause the rider to lose control resulting in serious perso...

Page 16: ...s J should also check the front and rear sprockets When inspect ing the sprockets look for the following Broken or damaged teeth Loose sprocket mounting nuts WARNING Failure to adjust the brakes so th...

Page 17: ...when tires are cold Recommended Pressure 5 psi 34 5 kpa WARNING N air in the tire could cause the tire to burst causing serious personal injury WARNING tant Too little pressure could allow the tire t...

Page 18: ...cooling ability conceal damage or increase wear of Z The mini bike should be washed before any mud dries on J NOTE Do not use high pressure washers such as those found at car washes They could cause...

Page 19: ...blocks with the two properly not with plastic or painted materials If possible store in a garage PROCEDURE FOR RETURNING VEHICLE TO SERVICE longer than 4 months fresh gasoline Perform the Pre Ride In...

Page 20: ...fuel tank 4 Drain fuel from tank and carburetor Replenish with fresh gasoline Z N COMPLAINT Engine lacks power 1 Follow the procedures in Checking Cleaning the Air Filter 3 Drain fuel from tank and c...

Page 21: ...ement part as long as the operator soon as possible Baja Inc will reimburse the owner for the expenses EMISSIONS WARRANTY including diagnostic charges not to exceed Baja Inc s suggested retail prices...

Page 22: ...mm x 46 mm Displacement Compression ratio 5 6 1 Rated power _ z Rated torque z_ Q Starting method Recoil Pull Start Idle speed 1500 150 RPM PRODUCT SPECIFICATIONS ELECTRICAL Ignition type TCI Spark p...

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