Baja motorsports DR49, Owner'S Manual

Page 1: ...se obtain review and follow provincial municipal government acts and regulations pertaining to owning and operating an off road vehicle No one under the age of 16 should operate this Dirtbike without...

Page 2: ...arranty 90 days Warranty is void if Frame is bent or broken due to abuse Wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA IN...

Page 3: ...d to a new user or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle WARNING The engine exhaust from this product c...

Page 4: ...VE INSPECTION 17 checking cleaning the air filter 18 Adjusting the throttle cable 19 adjusting the carburetor 19 ADJUSTMENT OF FRONT brake 20 ADJUSTMENT OF REAR brake 20 adjustment of chain 21 greasin...

Page 5: ...to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to i...

Page 6: ...her motorized vehicles Do not drive too close to other vehicles Never carry a passenger This dirt bike is for one operator only Never operate this dirt bike at night Night is defined as the period of...

Page 7: ...Make sure all warning decals are legible and securely attached b Replace as necessary 4 Tires a Ensure that both tires are in safe riding condition b Both tires must be inflated to the pressure indic...

Page 8: ...you from injury Wear a good pair of gloves strong boots that are over the ankle long pants and a long sleeve shirt WARNING Operating this Dirt bike without wearing an approved DOT motorcycle helmet e...

Page 9: ...If a label comes off or becomes difficult to read you should get a replacement by contacting BAJA INC 1 2 1 2 WARNING No one under the age of 16 should operate this vehicle without adult supervision...

Page 10: ...ark plug A7RTC Dry weight 60kg 132 lbs Front wheel 2 50 10 Payload 75kg 165 lbs Rear wheel 2 50 10 Ground clearance 250mm 9 84 inches Ignition means CDI Max speed 55km h 34mph 1st gear 3 273 Transmiss...

Page 11: ...8 PARTS SUBASSEMBLIES Throttle twist grip Front brake lever Fuel tank cover On Off switch...

Page 12: ...t Cushion Exhaust Silencer Kick Lever Rear Brake pedal Front Wheel Fuel Valve Gear Shifting Pedal Side Stand Rear Wheel Carburetor Choke lever on Carburetor Front Shocks Gas Cap Oil Cap Drive Chain Fr...

Page 13: ...REDUCE THE LIKELIHOOD OF THE BUILD UP OF GASOLINE FUMES Operation of the fuel valve the valve under the fuel tank ON With the handle of the fuel valve at ON position the fuel supply will flow to the...

Page 14: ...ke bar downward to fully open the choke when the engine is sufficiently warmed up Procedures for stopping the engine 1 Release the throttle twist grip to slow down the engine 2 Shift to the neutral po...

Page 15: ...le climbing steep slopes Never drive your dirt bike continuously for more than 30 miles without increasing and decreasing the throttle 2 The engine shall be warmed up for 3 5 minutes prior to operatio...

Page 16: ...the right handlebar When the switch is turned to off position the engine will not start If the engine is running and the Off button is pushed the engine will turn off When the switch is turned to on...

Page 17: ...ally Shifting sequence N Neutral 1 1st gear 2 2nd gear 3 3rd gear 4 4th gear Points for Attention during Drive 1 Avoid unnecessary idling of the engine at a high speeds Doing so will damage the engine...

Page 18: ...y screw on oil fill cap dipstick tightly Lubricating Oil Recommended The lubricating oil is an important factor affecting the performance and service life of the engine Please refer to the chart for t...

Page 19: ...enter 3 Clean and replace the screw plug tightly 4 Refill the engine with the proper amount of oil and recheck the amount of oil in the engine by using the oil fill cap dipstick Check up of Spark Plug...

Page 20: ...noise if the gap is too large in air valve If gap is too small valve operation will be hindered which could result in valve malfunction and failure Therefore air valve gap must be checked periodicall...

Page 21: ...suck in dust and dirt resulting in a shorter service life of the engine Water should be prevented from entering into the filter when washing the vehicle The filter element shall be cleaned gently with...

Page 22: ...the operating movement again Repeat the adjustment if necessary until the desired operating movement is obtained Adjusting the Carburetor Adjusting procedures of idling speed 1 Support the vehicle by...

Page 23: ...perating movement 3 Be sure to tighten the lock nut when adjustment has been made ADJUSTMENT OF FRONT BRAKE ADJUSTMENT OF REAR BRAKE Vehicle should be properly supported before checking by kick stand...

Page 24: ...the left and right sides to adjust the tension of the chain and to align the marking of the chain adjuster with the engraved lines in the similar position on both sides 3 Tighten rear axle bolt by a...

Page 25: ...NG Running the engine indoors or in a garage could be hazardous Exhaust gas contains carbon monoxide that is colorless and odorless It could cause serious injury or death Only run the engine outdoors...

Page 26: ...engine for a few seconds Shut off engine d Loosen the drain screw and check that the carburetor is filled back up with fuel e If fuel is reaching the carburetor the ignition system should be checked...

Page 27: ...not clogged and the fuel tank is not clogged either 4 Check the idle speed If necessary adjust it using a tachometer The correct idle speed is 1400 1600 r min 5 Make sure the air filter is clean WARNI...

Page 28: ...ution followed by washing with clean water 2 After the cleaned vehicle is air dried grease the chain and run the engine at idling speed for a few minutes 3 Prior to driving carefully check the braking...

Page 29: ...the spark plug pour about 15 20ml 5 68 oz of clean engine oil into the cylinder step down on the kick lever repetitively several times so as to have machine oil distributed all over the engine and fi...

Page 30: ...It is better to drive it at a low speed in an open area to test its performance before normal operation Table and Torque of Fasteners Ser No Fastener Torque Newton m Foot lb 1 Front wheel axle nut 35...

Page 31: ...eplacement are needed C means Cleaning is needed R means Replacement is needed A means Adjustment is needed L means Lubrication is needed means This item of maintenance should be carried out at a serv...

Page 32: ...I I Front and rear suspension I Steering system I I I Steering shaft lubrication use Li grease L Fittings and Fasteners T T T I Inspect and clean adjust lubricate or replace if necessary C Clean R Rep...

Page 33: ...also need these numbers to help your authorized service center or BAJA INC order parts The Frame number is stamped on front of Dirt bike frame The engine number is located on the left side of the engi...

Page 34: ...31 DR49 ELECTRICAL DIAGRAM Black Yellow Black Red Black White Green Blue White Black Yellow Green Green Black White Blue White Green Black Red...

Page 35: ...your vehicle and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance...

Page 36: ...ol system If such a replacement part is used and an authorized dealer determines it is defective or causes a failure of a warranted part your claim for repair to bring your vehicle into compliance wit...

Page 37: ...t liable to any person for incidental consequential or special damages of any description whether arising out of express or implied warranty or any other contract negligence or other tort or otherwise...

Page 38: ...35 Baja INC P O Box 61150 Phoenix AZ 85082 Tel 602 443 9180 Toll Free 888 863 2252...