Baja motorsports RT150, Owner'S Manual

Page 1: ...erate this scooter Always wear a helmet It could save your Life Do not remove this operator s manual from this vehicle Please obtain review and follow provincial municipal government acts and regulati...

Page 2: ...0 days Warranty is void if Frame is bent or broken due to abuse Wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA INC is not...

Page 3: ...overnment acts and regulations pertaining to owning and operating an off road vehicle Children under the age of 16 should never operate this vehicle WARNING It is the operators responsibility to know...

Page 4: ...GHT BRAKE SWITCH ASSEMBLY 17 KICK STARTER 18 LEFT BRAKE SWITCH ASSEMBLY 18 INSTRUMENT PANEL 19 SEAT LOCK 19 FUEL TANK 20 BATTERY INSTALLATION 21 MAINTENANCE 24 SPARK PLUG 24 TRANSMISSION OIL 24 ENGINE...

Page 5: ...it to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due t...

Page 6: ...vehicle may have been supplied to you completely assembled To prevent possible injury or death read and follow the assembly instructions to make sure the vehicle was assembled properly Always perform...

Page 7: ...oving Parts Never place hands feet any body parts or clothing near the engine wheels or other rotating parts of the vehicle while riding or running the engine Use extreme caution when performing requi...

Page 8: ...f control and or possible death injury and or property damage Practice turning in a safe area away from traffic until you are confident in your ability to control the vehicle at all times Operating th...

Page 9: ...mud snow dirt sand or other debris can get into the throttle cable conduit and or the throttle mechanism can cause the cable or throttle mechanism to bind which may lead to throttle sticking loss of...

Page 10: ...cable conduit and or on the throttle mechanism possibly resulting in throttle sticking which can cause the engine to continue to run and result in loss of control Assembly maintenance and or repair of...

Page 11: ...e while it is in motion NHTSA Safety Notice If you believe that your vehicle has a defect which could cause serious injury or death you should immediately contact the National Highway Traffic Safety A...

Page 12: ...VERY RIDE CAN CAUSE DEATH SERIOUS INJURY AND OR PROPERTY DAMAGE TO YOURSELF AND OR OTHERS SEAT LOCK KICK START LEVER GAS CAP BATTERY COMPARTMENT LOCATED UNDER SEAT TAIL LIGHT HEADLIGHT TURN SIGNALS TU...

Page 13: ...a Make sure all warning decals are legible and securely attached b Replace as necessary 4 Tires a Ensure that both tires have at least 075in tread depth at center b Both tires must be inflated to the...

Page 14: ...eners are secure Tighten as necessary 8 Steering a Make sure steering turns freely b Lubricate adjust as necessary See the Maintenance section 9 Frame chassis Check for bent damaged frame chassis comp...

Page 15: ...the Scooter Do not remove it for any reason If the label comes off or becomes difficult to read you should get a replacement by contacting BAJA INC Location of Warning Label WARNING Read and understan...

Page 16: ...AUTION DO NOT RUN THE STARTER FOR MORE THAN 5 SECONDS AT A TIME ALWAYS ALLOW AT LEAST 10 SECONDS BETWEEN STARTING ATTEMPTS If the engine is warm Balance the scooter on its center stand 1 with the side...

Page 17: ...e scooter forward off the center stand Straddle the seat while keeping one foot on the ground fro stability Slowly turn the throttle to begin driving Place your foot on the floorboard as the scooter b...

Page 18: ...sition when parking the vehicle to help prevent theft Park on smooth hard surfaces use the center stand whenever possible Breaking in Following this break in procedure ensures that your scooter is fun...

Page 19: ...smoothly and firmly Always engage the rear brake first Front brake 6 Squeeze the lever gently at first to avoid locking the front wheel Most stopping power comes from the front wheel which should alw...

Page 20: ...he emergency stop switch is in the RUN position Electric Start Button 2 To start engine place emergency stop switch to RUN position turn ignition key to ON position pull in left or right brake lever N...

Page 21: ...te low beam place switch on Lo position Horn 5 Press the horn button to sound horn Kick starter Use kick start lever 1 to start engine if battery is drained To start engine with kick start lever 1 pla...

Page 22: ...cates fuel level Odometer 4 Indicates the total distance vehicle has traveled in miles Seat lock To open Insert the key just below the seat on the left side of the vehicle Press the seat down slightly...

Page 23: ...WELL VENTILATED AREAS SHUT OFF THE ENGINE AND PLACE THE SCOOTER ON ITS CENTER STAND TO ENSURE PROPER FILLING WHILE ELIMINATING THE RISK OF STATIC IGNITION CAUSED BY IMPROPER GROUNDING NEVER SMOKE NEA...

Page 24: ...URE IS BEING PERFORMED POISON CAUSES SEVERE BURNS Contains sulfuric acid Avoid contact with skin eyes or clothing To prevent accidents rinse empty container with water ANTIDOTE External flush with wat...

Page 25: ...attery holes until electrolyte is completely drained Never leave children unattended around battery If air bubbles cease to float to the top of the electrolyte bottles tap lightly on top DO NOT remove...

Page 26: ...7 Amps for 5 10 hours After charging is complete press down firmly with both hands to seat the caps Do not pound or hammer The battery is now sealed see figure 25 Locate battery compartment on scoote...

Page 27: ...ission oil filler plug 2 and fill with clean 90W oil add 4oz Re attach filler plug Check up of Spark Plug 1 Remove spark plug with spark plug wrench 2 Clean spark plug all around or replace it if it i...

Page 28: ...l is an important factor affecting the performance and service life of the engine Please refer to the chart for the correct grade of engine oil based on the environmental conditions in your area Do no...

Page 29: ...ide of the engine and let the oil drain into an approved collection container DO NOT PERFORM THIS PROCEDURE WHILE THE ENGINE IS HOT SERIOUS BURNS COULD RESULT FROM CONTACT WITH HOT OIL 3 Dispose of us...

Page 30: ...and hydraulic system for leaks 4 To add brake fluid unscrew the 2 screws 4 on top of the bake fluid reservoir and remove cap Add DOT3 or DOT4 brake fluid Do not mix brake fluid types FRONT HYDRAULIC D...

Page 31: ...ly oil to the entire surface of the foam element then ring out excess oil Foam element should be damp with oil but not soaked Re attach foam element to air filter 6 Re install air filter into scooter...

Page 32: ...l increase idle counter clockwise will reduce idle Idle should be set to 1450 1550 r min WARNING Improper adjustment of the idle speed could be hazardous An idle speed that is too high could cause the...

Page 33: ...5kpa Rear 32 4 psi 225kpa WARNING Operating this scooter with improper tires or even improper tire air pressure could be hazardous If you use improper tires or improper tire air pressure you may lose...

Page 34: ...us Fuel could catch fire if you do not handle it properly When draining fuel from the carburetor be sure to shut the engine off Do not smoke and never drain or refuel in an area where there are open f...

Page 35: ...to the normal pressure EXTERNAL 1 Spray all vinyl and rubber parts with rubber protection 2 Spray unpainted metal surfaces with rust preventative 3 Coat painted and plastic surfaces with car wax PROC...

Page 36: ...Clean every 1200 miles replace if necessary Valve Clearance A A A A Carburetor I I I Battery I I I I I I I I I I I I I Air Cleaner Clean element every 1200 miles and replace every 3000 miles Fuel Filt...

Page 37: ...hut off engine d Loosen the drain screw and check that the carburetor is filled back up with fuel e If fuel is reaching the carburetor the ignition system should be checked next CAUTION Failing to tro...

Page 38: ...Replace it if necessary 3 Make sure the fuel valve is not clogged and the fuel tank is not clogged either 4 Check the idle speed If necessary adjust it using a tachometer The correct idle speed is 14...

Page 39: ...ssion CVT Clutch Auto Centrifugal Engine type 4 Stroke Air cooled Lubrication method Pressure splash Displacement 149 6cc Horsepower HP 9 66 hp 8000 RPM Maximum Torque 8 4 Nm 6000 RPM Max speed 56 mph...

Page 40: ...rs to help your authorized service center or BAJA INC order parts The VIN is stamped on front of scooter just above the front floor base A small cap will need to be removed to see the number The engin...

Page 41: ...ance or unapproved modifications WARRANTY COVERAGE The Distributor warrants that each new 2009 and later vehicle is designed built and equipped so as to conform at the time of initial retail purchase...

Page 42: ...damage corrosion or defects caused by fire explosions or similar causes beyond the control of the Distributor Failures not caused by a defect in material or workmanship Use of the vehicle in any type...

Page 43: ...40 BAJA INC P O Box 61150 Phoenix AZ 85082 Tel 602 443 9180 Toll Free 888 863 2252...