Bajaj Auto Legend 00300728, Service Station Manual

7

CLEANING
The vehicle must be cleaned periodically by using
pressurised water.  Before cleaning the vehicle cover the
important parts like ignition switch, silencer, ignition unit,
H.T. coil,starter motor by plastic bags.  Don’t apply the jet
of water directly towards electrical parts such as switches,
ignition unit, coils etc. otherwise they may get damaged.

Brushing with parafin and wiping dry with clean rag is
advisable for external cleaning of the engine.  All painted
surfaces should be washed with water.  Do not use
kerosene or detergent soap on painted surfaces as it
damages the paint and turns it dull.

If necessary, blow with compressed dry air, the head lamp
reflector, clean or wipe off dust with a very soft feather
brush.  After washing, dry the vehicle and carry out the
lubrication.

WARNING: Washing your scooter will allow the brakes to
become wet, with the same effect as riding on a wet road.
Whenever the brakes become wet, always dry them by
gently applying the brakes, repeatedly, until the heat
causes the brakes to dry and full brake function is
restored. Failure to follow this procedure can lead to loss
of brake effectiveness and a serious accident.

PERIODIC MAINTENANCE
Periodic maintenance (in accordance with the periodic
maintenance chart) of a vehicle is most important to
prolong its life , trouble free running and ensure your safety
while driving.

LUBRICATION
To reduce the friction between two moving parts lubricate
them periodically.  Insufficient lubrication will cause rapid
wear, damaging the parts prematurely.  Lubricate everytime
after washing the vehicle and whenever the vehicle is
operated under wet, rainy conditions.  Before lubricating,
clean off any rusty parts and wipe off old grease, oil or dirt.

A few drops of oil are effective to keep bolts and nuts away
from rusting and sticking.  This makes removal easier.
Please refer lubrication chart, for details of lubrication.

ENGINE OIL : Check engine oil  level daily.
For proper functioning of  cylinder block / piston , crankshaft,
tappets, clutch and transmission, the oil should be
maintained at an appropriate level.

Oil level inspection :

l

Place the vehicle on centre stand, on a level ground.

l

Clean the surface area around the oil filler opening.

l

Unscrew the dipstick from oil filler opening hole and
wipe it dry.

l

Put the dip stick, on oil filler opening , take out the dip
stick and observe the oil level on it.

l

There are two marks engraved on it.  If the level is
below the lower level mark, top up  with  the
appropriate quantity of recommended oil up to upper
level mark. If the oil level is too high i.e. above
the upper level mark, drain some oil from drain hole.

l

Fit back the dipstick and tighten it securely.

l

Ensure that there is no oil leakage.

A) Oil filler hole

B)  Oil level gauge

C) Upper level

D)  Lower level

Oil replacement:
If the  oil is used for a longer duration its lubricating
performance deteriorates.  So it is necessary to replace
the oil in accordance with periodic maintenance chart.
For replacing the oil follow the procedure given below :

l

Run the vehicle for few minutes.

l

Place the vehicle on main stand.  Let the oil settle.

l

Remove the oil drain bolt with its aluminium washer.
Also take out dip stick. Let the oil drain completely.
Tighten the drain bolt with new aluminium washer
securely. (Tightening torque 2.6 - 3.0  kg.m.)

l

By using a funnel pour the recommended oil from  the
oil filler opening hole or open Inlet tappet cover & pour
oil.

l

Fit back the dip stick and tighten it securely.

l

Ensure that there is no oil leakage.

Do not use inferior grade of oil as a replacement for
the recommended oil, otherwise it will lead towards
engine troubles.

  Oil capacity: 1100 ml  (For newly assembled engine)

                    : 1000 ml  (For drain & refill)

  Recommended oil : SAE 20 W40 of API SC/SF grade

  Replace oil after every  5000 kms / 3000 miles.

Drain bolt

SCHEDULED MAINTENANCE

C

A

B

D