8
Service Support - M/C
Service Station Manual
PDI CHECK SHEET - CT 125X DRUM
Check Point
What to check
How to check
Recommendation /
Reference
Workshop
Observation
Tools , equipment &
consumables required
Switch Operation
RH & LH control switch,
ignition switch, clutch switch
& brake switches
Check for smooth
operation & functioning
_
Horn
Coupler connection,Horn
sound.
By hearing
_
All Bulbs Working
Head lamp, Tail / stop lamp,
Side indicators, Speedo bulb,
DRL
Check functioning.
_
Speedometer
Working of speedometer,
Fuel gauge
Fuel gauge-By filling fuel.
Speedometer, working to be
checked during / after test
ride
Working of all signal
indicators icons (N, Turn
signal, High beam, MIL & B
Logo)
By observing speedo
Indications after switching
ON ignition switch.
Funnel for filling petrol
& measuring jar
2. Check Points during / after starting the vehicle
Headlamp
checking
SOP.
Refer head light focus values
chart.
Focus to be checked with rider
& from a distance of 5 meters.
Head light Focus display
chart with 5m mark.
3. Check Points during Test Ride
Gear shifting
Smooth operation
In case of any issue during
test ride, vehicle to be
attended in workshop.
A.P.Grease,Feeler
gauge,Multimeter.
Driveability
Throttle response, Brakes
effectiveness- Front & Rear
Engine noise
No abnormal noise
4. Visual inspection for dent, scratches, rust etc
5. Clean the vehicle thoroughly before delivery to customer.
Note-
Vehicle FIFO system required with monitoring system.
Vehicles to be dispatched to network only after carrying out PDI activity at Dealership.
Do not drive vehicle in speed sensor dis connected condition & same to be instructed to customer.
