Service Support - M/C
Service Station Manual
53
IMPORTANT SOP
• Insert plunger in crankshaft.
• Assemble washer & clutch spacer.
• Assemble clutch housing & thick washer.
• Insert clutch stack.
• Assemble spacer for primary gear.
• Apply Loctite 243 to primary gear nut &
assemble key, primary gear, washer & it’s
mounting nut.
• Fit Chain guide exhaust side.
• Insert cam chain.
• Tie cam chain using copper wire.
• Assemble clutch washer. Apply Loctite 243
to clutch nut & prefit clutch nut.
• Using primary gear holder & special clutch
nut tool, tighten clutch nut to recommended
torque(5 – 5.5 Kgf-m).
• Using primary gear holder tool & & 19 mm
spanner, tighten primary gear nut to
recommended torque(6.5 – 7 Kgf-m).
