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1

Be  sure  your  power  voltage  is  same  as  the  unit's  supply  voltage 

before connect the power cord.

Be sure grounding the unit.

After use unit, please turn off unit and unplug.

Do not touch the metal parts near the tip while using.

Before replacing parts or storing the unit, turn the power off and allow 

the unit cool down to room temperature.

Do not use the product near flammable items.

Do not modify the unit.

Use only genuine replacement parts.

Do not wet the unit or use the unit when your hands are wet.

The soldering process will produce smoke, so make sure the working 

area is well ventilated.

CAUTION

Packing List

1

1

1

1

1

1

Item

 

Quantity 

Lead free soldering station 

Iron 

Iron holder (include cleaning ball) 

Power cord 

Grounding wire 

Instruction manual 

10

  iron.If  the  resistance  of  “C”  is  bigger  than  the  resistance  value  listed 
below, please clean and remove the oxide with sand paper and steel wool.

     

Excel 2 High frequency iron resistance

A
B
C

Between pin 4 and 5(heater)
Between pin 2 and pin 3 (Sensor)
Between high frequency iron and pin 1

Ω(

normal

)

10

1

Ω(

)

normal

10

Ω(

normal

)

Damage of accessories of heater and sensor

Dismantle the high frequency iron
1.

Unfasten  the  screw  anticlockwise

,  pull  out  the  steel  jacket

and 

soldering tip

2.

Unfasten the nut anticlockwise

 ,pull out the nut from the soldering 

iron.
3.

Take  out  heating  elements 

and  connection  cord 

  from  soldering 

iron

4.

Take  out  the  heating  elements  from  the  soldering  iron  with  heat-

resistance pad instead of metal tool(such as pliers).

Measure the resistance of heater and sensor

Measure  the  resistance  when  the  temperature  of  soldering  element 
recovers to room temperature, please refer to Excel 2.

Check after replacement

After repalcement of heating elements, please proceed  with the following 
items:
Measure the resistances between pin 1 and pin4/pin5, pin1and pin2/3, pin 
4and pin2/3, the resistance should be ∞, if resistance is not ∞ , the heater  
may touch sensor or external cover, the station won't work.
2.Measure  the  resistances  of  “a”  “b”  and  “c”  to  make  sure  the  lead  is  not 
distorted and the grounded wire is connected correctly.

High frequency iron lead damage

Measure the power of high frequency iron as below two methods,
1.Turn on the power, Try to shake or enwind the every parts of connection 
cord.  If  LED  indicator  light  of  heater  flashes,  the  connection  cord  should 
be replaced.
2.Measuer the resistance between pins of iron plug and lead wires at the 
socket.Pin1-Shilding  wire,  Pin2,3-sensor,  Pin4,5-heater.The  resistance

 

value

   

should

 

be

 

0

Ω , 

 

the

 

resistance

 

is

 

over

 

 

0

Ω

  or  ∞,  replace  the 

wire.

Summary of Contents for 3200

Page 1: ...sical damage to the objects involved For you own safety be sure to comply with these precautions Please keep this manual after read 3200 INTELLIGENT LEAD FREE SOLDERING STATION INSTRUCTION MANUAL V1 0 TEL 086 755 89575688 FAX 086 755 89574599 Website http www bakon cn ADD Shenzhen China E mail webmaster bakon cn ...

Page 2: ...Optional Tips 12 ...

Page 3: ...accessories of heater and sensor Dismantle the high frequency iron Measure the resistance of heater and sensor Check after replacement High frequency iron lead damage Replace fuse Specification Optional tips 1 Specification Replace fuse 1 Unplug the power cord from the power receptacle 2 Remove the fuse cover 3 Remove the damaged fuse 4 Replace new fuse 5 Put the fuse cover back Item Intelligent L...

Page 4: ...w anticlockwise pull out the steel jacket and soldering tip 2 Unfasten the nut anticlockwise pull out the nut from the soldering iron 3 Take out heating elements and connection cord from soldering iron 4 Take out the heating elements from the soldering iron with heat resistance pad instead of metal tool such as pliers Measure the resistance of heater and sensor Measure the resistance when the temp...

Page 5: ...ron calibrated correctly please recalibrate Problem 6 Heater error H E is displayed 1 Check if there is a tip on the iron if not insert a tip in the iron 2 Check if the cord and connection plug are broken Please refer to High frequency lead damage 3 Check the sensor please refer to Heater and Sensor damage Problem 7 Temperature display flashes 1 Check if the cord is broken Please refer to High fre...

Page 6: ...e heater Is the lead of heater twisted 3 Check if the cord is broken if yes please replace a new cord 3 1 Take out the iron holder and let the cleaning box toward operator and put the clea ing ball into the box 2 Put iron into the iron holder Make sure it is suitable for cleaning tips 3 Connect the iron to controller as showed 4 Put the iron into the iron holder 5 Plug power cord and remember grou...

Page 7: ...than the plating on thick tips 4 Do not use the tip as a prying tool Bending the tip can cause the plating to crack shortening tip life 5 Use the minimum activation flux necessary to do the job higher activation flux is more corrosive to the tip plating 6 Extend tip life by switching the system off when not in use Parameter Password setting Enter Password 1 Press and hold and together then power o...

Page 8: ...d tips may be needed for soldering densely populated boards Calibrate the Iron Temperature Use thermometer to check the temperature every time you change any parts from the soldering iron Calibrating the temperature 1 power off press and hold and then power on 2 Enter correct password 3 setting temperature see Temperature setting check the tip temperature with thermometer 4 When the temperature st...

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