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GENERAL SAFETY REQUIREMENTS

NOTE:    THOROUGHLY  READ  AND 

UNDERSTAND THIS MANUAL BEFORE 

I N S TA L L I N G ,   O P E R AT I N G ,   O R 

SERVICING THIS EQUIPMENT.

•   Please  retain  this  instruction  manual  for 

future reference.

•  Your safety is important to us. Please read, 

and  follow  all  safety  instructions  listed 

below.

•  Some of these instructions alert you to the 

potential  for  personal  injury.  “Warnings” 

listed  throughout  this  manual  advise  of 

potential practices or procedures which may 

cause damage to your equipment.

•   This control handle is not designed for in-line 

installation.  Do  not  install  with  a  shut-off 

valve on the outlet side of the meter. Such 

an installation could result in damage to the 

meter housing.

•  Ensure  all  operators  have  access  to 

adequate instructions about safe operating 

and maintenance procedures.

•  Do  not  exceed  the  maximum  working 

pressure of 1,500 psi.

•  Do  not  strike  the  oil  control  gun  if  it  fails 

to  operate.  Refer  to  the  “trouble  shooting 

guide” or return unit to your nearest Balcrank 

authorized service center.

•  Never  allow  any  part  of  the  human  body 

to come in contact with the control handle 

outlet.

•  Never  point  the  outlet  nozzle  at  yourself 

or anyone else.

•  Never  exceed  the  pressure  rating  of  any 

component installed in the System. 

•  Before each use check all hoses for signs of 

wear, leaks or loose fittings. Tighten all fluid 

connections regularly and replace weak or 

damaged hoses.

 

Your personal safety and 

well-being are at stake.

•  Before  attempting  any  repairs  or 

maintenance of this product disconnect the 

air  supply  on  the  pump,  and  release  the 

line pressure by pressing the lever on your 

control handle.

WARNING

!

 

DANGER:  Not  for  use  with 

 

fluids  that  have  a  flash  point 

 

below  100°F  (38°C).  Examples: 

 

gasoline, alcohol. Sparking could 

result  in  an  explosion  which  could  result  in 

death.

IMPORTANT

!

 

Read  these  safety  warnings  and 

 

instructions in this manual completely, 

 

before installation and start-up of the 

control handle. It is the responsibility of the purchaser 

to retain this manual for reference. Failure to comply 

with the recommendations stated in this manual will 

damage the control handle and void factory warranty.

 

Before  doing  any  maintenance  on 

 

the  control  handle,  be  certain  all 

 

pressure is completely vented from 

the  pump,  suction,  discharge,  piping,  and  all  other 

openings and connections. Be certain the air supply is 

locked out or made non-operational, so that it cannot 

be  started  while  work  is  being  done  on  the  control 

handle.  Be  certain  that  approved  eye  protection 

and  protective  clothing  are  worn  at  all  times  in  the 

vicinity  of  the  control  handle.  Failure  to  follow  these 

recommendations  may  result  in  serious  injury  or 

death.

WARNING

!

Airborne  particles  and  loud 

noise hazards.

Wear ear and eye protection.

WARNING

!

 

Manual  tip  cannot  be  used  on 

 

PGM-40 control handle. An auto 

 

tip or semi-auto tip must be used. 

Use of manual tip can result in overpressurization, 

which can cause control handle to crack.

WARNING

!

Summary of Contents for PGM-40

Page 1: ...installing operating or servicing this equipment OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE SERVICE BULLETIN SB3022 Rev H 11 09 PGM 40 MECHANICAL CONTROL HANDLE Model 3330 037 3330 038 3330...

Page 2: ...eplace weak or damaged hoses Your personal safety and well being are at stake Before attempting any repairs or maintenance of this product disconnect the air supply on the pump and release the line pr...

Page 3: ...underside of the meter is used to seal the outlet port not in use SPECIFICATIONS Accuracy 1 of Reading Flow Range 0 26 8 gpm Max Operating Pressure 1 500 psi Weight 2 55 lbs Outlet 3 8 NPT prior to 5...

Page 4: ...T A Pull bevel gear off the shaft 24 from inside register housing 23 B Remove gear 17 E clip 18 washer 19 o ring 20 and shaft 16 from the underside of register housing NOTE Use all new parts when reas...

Page 5: ...racket Clip 28 830725 1 Boot PGM 29 4 Screws 30 1 Valve Cam 31 1 O Ring 32 1 Washer 33 1 O Ring 34 1 Lever Non Latching 35 1 Button Spring 36 1 Lever Plug 37 1 Push Button 38 2 Countersink Screws 39 1...

Page 6: ...40 Mechanical Control Handle Manual tip cannot be used on PGM 40 control handle An auto tip or semi auto tip must be used Use of manual tip can result in overpressurization which can cause control han...

Page 7: ...from the tip Dirt in the tip Remove the tip and blow out any dirt particles replace if necessary Tip not closed semi auto tip Tip must be manually closed Oil leak from the lever Damaged o rings Repla...

Page 8: ...Balcrank Corporation Weaverville NC 28787 800 747 5300 800 763 0840 Fax www balcrank com SERVICE BULLETIN SB3022 Rev H 11 09 For Warranty Information Visit www balcrank com...

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