4
HANDLE REASSEMBLY
A) Clean and inspect all parts. Replace any suspect,
worn, or damaged components.
NOTE:
Lightly lubricate the valve cam (30) before
assembly.
B) Place o-ring (31) onto valve cam (30).
NOTE:
The cutout section in the middle of the valve
cam (30) must face the inlet swivel (46).
C) Replace the valve cam (30) into the body (4).
Note the orientation shown on the assembly
drawing. Fit the second o-ring (33) and washer
(32).
D) Slide lever assembly (34) into position and
replace the two allen screws (38). Use Loctite
or similar sealant.
E) Replace plunger (39).
NOTE:
The end hole in the plunger must face
the meter.
F) Assemble the seal/valve body (40, 41) and spring
(42) and replace into the handle body.
NOTE:
Install the spring, small end first.
G) Replace handle sleeve (43).
H) Replace washer (44), o-ring (45), and swivel
assembly (46) and screw firmly into place. Use
Loctite or similar sealant.
METER DISASSEMBLY
A) Unscrew the swivel assembly (46) two complete
turns to allow easy disassembly and reassembly
of the meter and remove boot (28).
B) Unscrew the 4 philips head screws (21), from
the underside of the handle body (4).
C) Using 4mm allen wrench remove 4 screws (29)
from the underside of the handle body (4).
D) Remove register housing (23) assembly.
NOTE:
Take care when removing register housing
as the outlet shaft (16) and seal assembly are also
removed.
E) Remove gearbox housing (10) assembly.
GEAR AND O-RING REPLACEMENT
A) Pull bevel gear off the shaft (24) from inside
register housing (23).
B) Remove gear (17), E-clip (18), washer (19),
o-ring (20), and shaft (16) from the underside
of register housing.
NOTE:
Use all new parts when reassembling the
gear and shaft assembly.
C) Assembly is a reversal of disassembly.
MODULE REPLACEMENT
Note:
Refer to Meter Disassembly Parts A and B.
A) Remove module assembly (25) and remove the
register bracket clip (27).
B) Remove facia (26).
C) Assembly is a reversal of disassembly.
METER REASSEMBLY
A) Clean and inspect all parts. Replace any suspect,
worn, or damaged components.
B) Replace rotors (8,9).
NOTE:
Ensure the rotor with the magnets is
assembled with the magnets facing up and positioned
on the correct side of the meter. Both rotors must
also be positioned at 90 degrees to each other.
C) Replace the handle body o-ring (5).
D) Fit gears (13,14,15) into gear box (10).
NOTE:
Gears are marked in order of assembly
1, 2, and 3.
E) Replace o-ring (11) on gearbox housing (10)
and position gearbox assembly on top of handle
body (4).
F) Replace register-housing assembly (23) on top
of gearbox housing assembly (10).
NOTE:
The gear shaft (16) on the register housing
assembly (23), must be located through gear 2
(14) inside the gearbox and fitted into the location
hole in the gearbox housing (10).
G) Replace 4 allen head screws (29) and screw the
meter assembly together.
H) Fit bevel gear (24) inside the register housing
(23).
I) Fit Module assembly (25) into register housing
(23) and replace 4 Phillips head screws (21).
J) Firmly tighten the swivel assembly (46).
K) Replace the boot (28).
L) Test the control handle for correct operation.
