background image

2

Product Description

T

he 

Heavy Duty

 Premium Series

TM

 hose reel is 

designed for service where larger volumes of 

deliveries are required. The swivel is balanced with 

equalized pressure on both internal sides of the

seals to eliminate undue unbalanced friction. 

Their are two basic styles or configurations of the 

Reel. The ceiling and side mounts are the same 

components and can easily be re-configured from 

one style to the other. The base mount is unique 

and has a more robust structure for potential 

mobile applications.

General Safety

Thoroughly  read  and  understand  this  manual 

before  installing,  operating  or  servicing  this 

equipment.

 

Because this Hose Reel can be  

 

incorporated into a pressurized  

systems, the following safety precautions should be 

observed.
Check equipment regularly and repair or replace 

worn and damaged parts.
Never alter or modify any parts of this hose reel, 

doing so may cause damage to hose reel and/or 

personal injury.
Under no circumstances should the dispensing 

valve be aimed at any person at any time. Personal 

injury may result.

Release pressures built up in the system before any 

service or repair is begun. See the pressure relief 

procedure below.

Do not operate bare air/water or lube reels above 

3000 psi (206.9 bar). Do not operate bare grease 

reel above 5000 psi (620.6 bar).

NOTE: 

If reel is equipped with hose, reel maximum 

pressure will be determined by the lowest working 

pressure rating of the hose, bare reel, or dispense 

valve.

Always read and follow the fluid manufacturer’s 

recommendations regarding the use of protective 

eyewear, clothing and respirators.

IMPORTANT

!

 

Pressure Relief Procedure:

Follow  this  procedure  before  maintaining  and/or 

repairing your Premium Hose Reel and/or any part 

of system. 

1)   Disconnect the air to the pump.

2)   Point dispensing valve away from

 

yourself and others.

3)   Open dispensing valve until

 

pressure is relieved.

WARNING

!

The spring is ALWAYS under great tension and 

could be propelled from the case with enough 

force to cause serious bodily injury.

CAUTION

USE  EXTREME  CARE  WHEN 

HANDLING THE POWER SPRING!

!

 

Be sure the mounting    

 

surface is strong enough to

 

support the reels, the

 

weight of the fluids and the 

stress caused by hard pulls on the service 

hoses. See page 3 for dry weights of the hose 

reel assemblies.

WARNING

!

WARNING

!

 

The 

MAXIMUM WORKING  

PRESSURE

 of a hose reel is determined by the 

lowest rated component in the assembly. The 

hose reel Technical Data chart on page 3 give 

the maximum working pressure of bare reels 

and reels assembled at the factory with hose. 

The maximum working pressure of a hose reel 

is indicated on the hose reel identification plate 

located near the base of the reel.
If adding a service hose and dispensing valve to 

a bare reel, 

BE SURE

 you know the maximum 

working pressure of 

ALL

 components!

WARNING

!

DANGER:   Not for use with fluids that 

have a flash point below100°F (38°C). 

Examples: gasoline, alcohol. Sparking 

could result in an explosion which could 

result in death.

CAUTION

!

Fully extend hose before pressurizing or damage 

may occur to side panels

CAUTION

!

Be aware of possible fluid thermal expansion!  A 

pressure relief valve should be properly installed in 

any system where this product is used.  Should this 

product fail as a result of thermal expansion and 

no pressure relief valve was installed, the product 

warranty will be voided.

Summary of Contents for Premium Series

Page 1: ...perating or servicing this equipment See page 3 for Hose Reel Model Numbers and Technical Data OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE PREMIUM SERIES TM HOSE REELS Multi Purpose Dispense M...

Page 2: ...r clothing and respirators IMPORTANT Pressure Relief Procedure Follow this procedure before maintaining and or repairing your Premium Hose Reel and or any part of system 1 Disconnect the air to the pu...

Page 3: ...41 002 2111 024 2111 019 50 x 1 2 300 PSI 8141 050 8141 002 2111 023 2111 020 60 x 1 2 300 PSI 8141 060 8141 002 2111 023 Medium Pressure OIL ATF Outlet Fitting 1 2 NPTM 2111 010 40 x 1 2 3000 PSI 824...

Page 4: ...5 for further details on changing the outlet arm position 4 Fasten the base using bolts of a sufficient strength to prevent the reel from shearing bolts during operation when hose is pulled 5 Connect...

Page 5: ...ring that has been wound too tight stops rotating before the hose is fully extended This condition will wear the hose and power spring prematurely To decrease tension remove one to two loops of hose f...

Page 6: ...he pressure supply has been relieved when replacing the swivel Follow the pressure relieve procedures below 2 Disconnect the inlet hose 3 Remove the old swivel assembly and replace it with the new ass...

Page 7: ...pring case cover 5 and insert cotter pins 17 through sides of spring case and cover Tighten case and cover to upright 29 12 Twist the complete spring case assembly to the left or right making sure tha...

Page 8: ...lamps Hose Clamps Keeper Safety Ring Power Spring Figure 6 Power Spring Removal Using Locking Pliers Spring Case Power Spring Vise Grip Pliers Figure 7 Power Spring and Case Details 6 17 11 00 44 x6 p...

Page 9: ...it is moved off center CAUTION Never alter or modify any parts of this reel Doing so may cause damage to reel and or personal injury Always use genuine Balcrank replacement parts NOTE Number with is...

Page 10: ...ON Never alter or modify any parts of this reel Doing so may cause damage to reel and or personal injury Always use genuine Balcrank replacement parts Hose Clip Applicable Hose 828150 1 4 828151 3 8 8...

Page 11: ...831730 SPACER SPRING CASE 1 x x x x x x x x x x 23 825720 BOLT HEX 1 4 20 X 1 3 4 2 x x x x x x x x x x 24 832362 BASE 1 x x x x x x x x x x 25 809860 STOP PAWL 1 x x x x x x x x x x 26 826396 SNAP RI...

Page 12: ...se 9 07 Rev B Removed models 2111 001 005 009 013 017 Added models 2111 002 006 010 014 018 Rev C Added mounting footprint to page 8 Rev D Added caution about thermal expansion to page 2 Rev E Added n...

Reviews: