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1.  Locate or measure the length and size of your 

hose in the charts below. Note how many times 

you must turn the spool of the reel to properly 

adjust spring tension.

Installing  a  Service  Hose  on  a  Bare 

Reel

:

2.  Place a piece of tape on the side of the spool to 

help when counting the number of turns made.

3.  Wearing 

heavy leather gloves

, firmly grab the 

outside edge of the spool with both hands. Wind 

the reel to the proper number of turns, rotating 

it in a clockwise direction, stopping only at the 

latching locations, stop the reel where the hose 

swivel is accessible and where the stop pawl is 

securely latched.

  1/4” I.D. x 30 ft.  11 

  1/4” I.D. x 40 ft.  13 

  1/4” I.D. x 50 ft.  15 

  1/4” I.D. x 60 ft.  17 

  3/8” I.D. x 30 ft.  12 

  3/8” I.D. x 40 ft.  14 

  3/8” I.D. x 50 ft.  16 

  3/8” I.D. x 60 ft.  18 

 

 

High Pressure 

No. of

 

Hose Description 

Turns

 

Low/Med. Pressure 

No. of

 

Hose Description 

Turns

 5/16” I.D. x 30 ft.  11 

 5/16” I.D. x 40 ft.  13 

 5/16” I.D. x 50 ft.  15 

  3/8” I.D. x 30 ft.  12 

  3/8” I.D. x 40 ft.  14 

  3/8” I.D. x 50 ft.  16 

  3/8” I.D. x 60 ft.  18 

  1/2” I.D. x 30 ft.  12 

  1/2” I.D. x 40 ft.  15 

  1/2” I.D. x 50 ft.  17 

  1/2” I.D. x 60 ft.  19 

Installation

Tank/Wall Mounting:

The hose reel has been shipped for a ceiling mount 

application  unless  specified  differently. The  outlet 

arm will need to be adjusted for tank/wall mounting. 

If a bare reel has been ordered see installation of 

hose instructions and power spring adjustment on 

following pages.

1.  Select  the  mounting  location.  Be  sure  the 

mounting structure is secure and will not tip when 

reel is in operation.

2.  Locate the mounting holes for drilling.

3.  Adjust the outlet arm position. Before removing 

the roller outlet assembly and the top tie bracket, 

the  power  spring  tension  should  be  released 

and the uprights should be secured to prevent 

accidental  separation.  Once  the  outlet  arm  is 

positioned  correctly  retighten  bolts  80  to  90 

inch  pounds.  (

Refer  to  illustrations  on  page  5 

for  further  details  on  changing  the  outlet  arm 

position

).

4.  Fasten  the  base  using  bolts  of  a  sufficient 

strength to prevent the reel from “shearing bolts” 

during operation when hose is pulled.

5.  Connect  supply  line  to  the  inlet  of  hose  reel. 

(Low & Med. Pressure… inlet ½” NPTF & High 

Pressure … inlet ¼” NPTF).

6.  Install  the  hose  stop  and  dispensing  valve. 

Position the hose stop so the hose extends far 

enough for all operators to reach it.

Ceiling Mounting:

The power spring tension will need to be adjusted for 

the ceiling height of the building. If a bare reel has 

been ordered see installation of hose instructions and 

power spring adjustment on the following pages.

1.  Select the mounting location. If the ceiling is very 

high, suspend a suitable support structure for the 

reels, so the hoses will be long enough to reach 

service area.

2.  Locate  the  mounting  holes  for  drilling,  using 

measurements  on  previous  page.  If  mounting 

directly to I-Beam use mounting kit 2230-013 (no 

drilling required).

3.  Fasten  the  base  using  bolts  of  a  sufficient 

strength to prevent the reel from “shearing bolts” 

during operation when hose is pulled.

4.  Connect  supply  line  to  the  inlet  of  hose  reel. 

(Low & Med. Pressure… inlet ½” NPTF & High 

Pressure … inlet ¼” NPTF).

5.  Install  the  hose  stop  and  dispensing  valve. 

Position the hose stop so the hose extends far 

enough for all operators to reach it.

 

Be sure the mounting surface 

is strong enough to support the reels, the 

weight of the   fluids and the stress caused by 

hard pulls on the service hoses. See page 3 

for dry weights of the hose reel assemblies.

WARNING

!

WARNING

!

 

The 

MAXIMUM WORKING  

PRESSURE

 of a hose reel is determined by 

the lowest rated component in the assembly. 

The maximum working pressure of a hose reel 

is indicated on the hose reel identification plate 

located near the base of the reel.
If adding a service hose and dispensing valve to 

a bare reel, 

BE SURE

 you know the maximum 

working pressure of 

ALL

 components!

 

Do  not  hard  pipe  inlet/swivel  to  any  existing 

structure/system.  Flexible connection hose must 

be used to maintain swivel performance.

!

NOTE

Summary of Contents for Premium Series

Page 1: ...perating or servicing this equipment See page 3 for Hose Reel Model Numbers and Technical Data OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE PREMIUM SERIES TM HOSE REELS Multi Purpose Dispense M...

Page 2: ...r clothing and respirators IMPORTANT Pressure Relief Procedure Follow this procedure before maintaining and or repairing your Premium Hose Reel and or any part of system 1 Disconnect the air to the pu...

Page 3: ...41 002 2111 024 2111 019 50 x 1 2 300 PSI 8141 050 8141 002 2111 023 2111 020 60 x 1 2 300 PSI 8141 060 8141 002 2111 023 Medium Pressure OIL ATF Outlet Fitting 1 2 NPTM 2111 010 40 x 1 2 3000 PSI 824...

Page 4: ...5 for further details on changing the outlet arm position 4 Fasten the base using bolts of a sufficient strength to prevent the reel from shearing bolts during operation when hose is pulled 5 Connect...

Page 5: ...ring that has been wound too tight stops rotating before the hose is fully extended This condition will wear the hose and power spring prematurely To decrease tension remove one to two loops of hose f...

Page 6: ...he pressure supply has been relieved when replacing the swivel Follow the pressure relieve procedures below 2 Disconnect the inlet hose 3 Remove the old swivel assembly and replace it with the new ass...

Page 7: ...pring case cover 5 and insert cotter pins 17 through sides of spring case and cover Tighten case and cover to upright 29 12 Twist the complete spring case assembly to the left or right making sure tha...

Page 8: ...lamps Hose Clamps Keeper Safety Ring Power Spring Figure 6 Power Spring Removal Using Locking Pliers Spring Case Power Spring Vise Grip Pliers Figure 7 Power Spring and Case Details 6 17 11 00 44 x6 p...

Page 9: ...it is moved off center CAUTION Never alter or modify any parts of this reel Doing so may cause damage to reel and or personal injury Always use genuine Balcrank replacement parts NOTE Number with is...

Page 10: ...ON Never alter or modify any parts of this reel Doing so may cause damage to reel and or personal injury Always use genuine Balcrank replacement parts Hose Clip Applicable Hose 828150 1 4 828151 3 8 8...

Page 11: ...831730 SPACER SPRING CASE 1 x x x x x x x x x x 23 825720 BOLT HEX 1 4 20 X 1 3 4 2 x x x x x x x x x x 24 832362 BASE 1 x x x x x x x x x x 25 809860 STOP PAWL 1 x x x x x x x x x x 26 826396 SNAP RI...

Page 12: ...se 9 07 Rev B Removed models 2111 001 005 009 013 017 Added models 2111 002 006 010 014 018 Rev C Added mounting footprint to page 8 Rev D Added caution about thermal expansion to page 2 Rev E Added n...

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