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5

Figure 1

Clamping Spool

Ceiling or Side Mounting Positions:

The hose reel is shipped ready to use. No assembly 

is required for basic operation. (See figure 2)

Figure 2

Ceiling/Side Outlet Arm Position

Place 

C-Clamp Here

4.  Before  installing  the  hose,  secure  spool  from 

accidental  rotation  by  placing  a  clamp  on  the 

spool.  See  figure  1  for  proper  placement  of 

clamp. This will keep the spool from rotating while 

installing the hose.

5.  Uncoil  the  hose  and  attach  bumper  stop. 

Attach the hose to the reel then remove clamp 

carefully.

6.  Firmly grasp the hose and pull it to release the 

stop pawl. Then slowly retract the hose.

NOTE:

  Check  the  power  spring  tension. The 

hose must pull out fully and retract fully. To adjust, 

add or remove ONE loop from the spool, extend 

the hose, and latch it. Do this as many times as 

necessary until the power spring has the desired 

tension.

7.  Position the bumper stop so the hose extends 

far enough for all operators to reach it.

 

WARNING:

 

Wear  Heavy  Leather 

Gloves

  when  replacing  service  hose  and/or 

replacing power spring to protect your hands from 

injury.

!

 

CAUTION:

 

Do Not

 put so many loops 

onto the reel that the power spring winds tightly 

before the hose is fully extended. A power spring 

that  has  been  wound  too  tight  stops  rotating 

before the hose is fully extended. This condition 

will wear the hose and power spring prematurely. 

To decrease tension, remove one to two loops of 

hose from the reel.

Installation

Increasing Power Spring Tension:

1.  Pull  the  hose  out  fully  and  engage  the  stop 

pawl.

2.  Be sure the system pressure has been relieved. 

Follow  the  pressure  relieve  procedures 

below.

3.  Remove  the  bumper  stop  and  dispensing 

valves.

4.  Pull the hose back through the roller outlet and 

wrap one loop of hose around the spool.

5.  Pull  the  hose  back  through  the  roller  outlet 

assembly and check the spring tension; the hose 

must pull out fully and retract fully. Continue to 

wrap more loops, one at a time until the power 

spring has the desired tension.

 

CAUTION: 

Before removal of the 

roller outlet assembly and the top tie bracket, 

the power spring tension should be removed 

and the uprights should be secured against 

accidental separation.

!

Adjusting the Outlet Arm Position:

 

Pressure Relief Procedure:

Follow this procedure before maintaining and/

or repairing your Premium Hose Reel and/or 

any part of system. 

1)   Disconnect the air to the pump.

2)   Point dispensing valve away from

 

yourself and others.

3)   Open dispensing valve until

 

pressure is relieved.

WARNING

!

 

WARNING:

 

Never

 allow the reel to 

spin freely. Doing so will cause the hose to 

spin out of control, which could cause serious 

bodily injury.

!

!

Summary of Contents for Premium Series

Page 1: ...perating or servicing this equipment See page 3 for Hose Reel Model Numbers and Technical Data OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE PREMIUM SERIES TM HOSE REELS Multi Purpose Dispense M...

Page 2: ...r clothing and respirators IMPORTANT Pressure Relief Procedure Follow this procedure before maintaining and or repairing your Premium Hose Reel and or any part of system 1 Disconnect the air to the pu...

Page 3: ...41 002 2111 024 2111 019 50 x 1 2 300 PSI 8141 050 8141 002 2111 023 2111 020 60 x 1 2 300 PSI 8141 060 8141 002 2111 023 Medium Pressure OIL ATF Outlet Fitting 1 2 NPTM 2111 010 40 x 1 2 3000 PSI 824...

Page 4: ...5 for further details on changing the outlet arm position 4 Fasten the base using bolts of a sufficient strength to prevent the reel from shearing bolts during operation when hose is pulled 5 Connect...

Page 5: ...ring that has been wound too tight stops rotating before the hose is fully extended This condition will wear the hose and power spring prematurely To decrease tension remove one to two loops of hose f...

Page 6: ...he pressure supply has been relieved when replacing the swivel Follow the pressure relieve procedures below 2 Disconnect the inlet hose 3 Remove the old swivel assembly and replace it with the new ass...

Page 7: ...pring case cover 5 and insert cotter pins 17 through sides of spring case and cover Tighten case and cover to upright 29 12 Twist the complete spring case assembly to the left or right making sure tha...

Page 8: ...lamps Hose Clamps Keeper Safety Ring Power Spring Figure 6 Power Spring Removal Using Locking Pliers Spring Case Power Spring Vise Grip Pliers Figure 7 Power Spring and Case Details 6 17 11 00 44 x6 p...

Page 9: ...it is moved off center CAUTION Never alter or modify any parts of this reel Doing so may cause damage to reel and or personal injury Always use genuine Balcrank replacement parts NOTE Number with is...

Page 10: ...ON Never alter or modify any parts of this reel Doing so may cause damage to reel and or personal injury Always use genuine Balcrank replacement parts Hose Clip Applicable Hose 828150 1 4 828151 3 8 8...

Page 11: ...831730 SPACER SPRING CASE 1 x x x x x x x x x x 23 825720 BOLT HEX 1 4 20 X 1 3 4 2 x x x x x x x x x x 24 832362 BASE 1 x x x x x x x x x x 25 809860 STOP PAWL 1 x x x x x x x x x x 26 826396 SNAP RI...

Page 12: ...se 9 07 Rev B Removed models 2111 001 005 009 013 017 Added models 2111 002 006 010 014 018 Rev C Added mounting footprint to page 8 Rev D Added caution about thermal expansion to page 2 Rev E Added n...

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