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6

Maintenance

Replacing Service Hose:

1.  Be sure the pressure supply has been relieved 

when  replacing  the  service  hose. 

Follow  the 

pressure relieve procedures below.

2.  Fully  extend  the  service  hose.  Stop  the  reel 

where the hose swivel union is accessible and 

where the stop pawl is securely latched.

3.  Secure spool from accidental rotation by placing 

a  C-Clamp  onto  the  spool.  See  figure  4  for 

proper  placement  of  C-Clamp. This  will  keep 

the spool from rotating while installing the new 

service hose.

4.  Disconnect and remove service hose.
5.  Uncoil the new hose and assemble the bumper 

stop,  attach  the  new  hose  to  the  reel,  and 

remove the C-Clamp carefully.

6.  Firmly grasp the hose and pull it to release the 

stop pawl. Then slowly retract the hose.

NOTE:

  Check  the  power  spring  tension. The 

hose must pull out and retract fully. Wrap ONE 

more  loop  onto  or  off  the  spool,  extend  the 

hose,  and  latch  it.  Do  this  as  many  times  as 

necessary  until  power  spring  has  the  desired 

tension.

Replacing the Swivel:

1.  Be sure the pressure supply has been relieved, 

when replacing the swivel. 

Follow the pressure 

relieve procedures below.

2.  Disconnect the inlet hose.
3.  Remove  the  old  swivel  assembly  and  replace 

it  with  the  new  assembly. 

NOTE:

  The  new 

assembly  may  look  different  from  the  old 

assembly. The important item to be sure of is 

thread size and pressure style (ex: L.P., M.P. or 

H.P.) used on your reel. 

NOTE:

 A spring wound too tightly stops rotating 

before the hose is fully extended. This condition 

will  place  excessive  strain  on  the  hose  and 

power spring that could damage and/or shorten 

the life of the reel.

Figure 4

Clamping Spool

Base Mounting Position: 2111-XXXB

The hose reel is shipped ready to use. No assembly 

is required for basic operation. (See figure 3)

Figure 3

Base Outlet Arm Position

 

Pressure Relief Procedure:

Follow  this  procedure  before  maintaining 

and/or  repairing  your  Premium  Hose  Reel 

and/or any part of system. 

1)   Disconnect the air to the pump.

2)   Point dispensing valve away from

 

yourself and others.

3)   Open dispensing valve until

 

pressure is relieved.

WARNING

!

 

WARNING: 

Never

 allow the reel 

to spin freely. Doing so will cause the 

hose to spin out of control, which could 

cause serious injury.

!

Place 

C-Clamp Here

Summary of Contents for Premium Series

Page 1: ...perating or servicing this equipment See page 3 for Hose Reel Model Numbers and Technical Data OPERATION INSTALLATION MAINTENANCE AND REPAIR GUIDE PREMIUM SERIES TM HOSE REELS Multi Purpose Dispense M...

Page 2: ...r clothing and respirators IMPORTANT Pressure Relief Procedure Follow this procedure before maintaining and or repairing your Premium Hose Reel and or any part of system 1 Disconnect the air to the pu...

Page 3: ...41 002 2111 024 2111 019 50 x 1 2 300 PSI 8141 050 8141 002 2111 023 2111 020 60 x 1 2 300 PSI 8141 060 8141 002 2111 023 Medium Pressure OIL ATF Outlet Fitting 1 2 NPTM 2111 010 40 x 1 2 3000 PSI 824...

Page 4: ...5 for further details on changing the outlet arm position 4 Fasten the base using bolts of a sufficient strength to prevent the reel from shearing bolts during operation when hose is pulled 5 Connect...

Page 5: ...ring that has been wound too tight stops rotating before the hose is fully extended This condition will wear the hose and power spring prematurely To decrease tension remove one to two loops of hose f...

Page 6: ...he pressure supply has been relieved when replacing the swivel Follow the pressure relieve procedures below 2 Disconnect the inlet hose 3 Remove the old swivel assembly and replace it with the new ass...

Page 7: ...pring case cover 5 and insert cotter pins 17 through sides of spring case and cover Tighten case and cover to upright 29 12 Twist the complete spring case assembly to the left or right making sure tha...

Page 8: ...lamps Hose Clamps Keeper Safety Ring Power Spring Figure 6 Power Spring Removal Using Locking Pliers Spring Case Power Spring Vise Grip Pliers Figure 7 Power Spring and Case Details 6 17 11 00 44 x6 p...

Page 9: ...it is moved off center CAUTION Never alter or modify any parts of this reel Doing so may cause damage to reel and or personal injury Always use genuine Balcrank replacement parts NOTE Number with is...

Page 10: ...ON Never alter or modify any parts of this reel Doing so may cause damage to reel and or personal injury Always use genuine Balcrank replacement parts Hose Clip Applicable Hose 828150 1 4 828151 3 8 8...

Page 11: ...831730 SPACER SPRING CASE 1 x x x x x x x x x x 23 825720 BOLT HEX 1 4 20 X 1 3 4 2 x x x x x x x x x x 24 832362 BASE 1 x x x x x x x x x x 25 809860 STOP PAWL 1 x x x x x x x x x x 26 826396 SNAP RI...

Page 12: ...se 9 07 Rev B Removed models 2111 001 005 009 013 017 Added models 2111 002 006 010 014 018 Rev C Added mounting footprint to page 8 Rev D Added caution about thermal expansion to page 2 Rev E Added n...

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