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INSTALLATION

Tank/Wall Mounting:

The hose reel is shipped ready to use; the power 

spring  tension  has  been  adjusted  for  table/wall 

mounting unless ordered without hose. If a bare reel 

has been ordered see installation of hose instructions 

and power spring adjustment on following steps.

1.  Select  the  mounting  location.  Be  sure  the 

mounting  structure  is  secure  and  will  not  tip 

when  reel  is  in  operation.  Tables  should  be 

bolted to floor and wall should be part of building 

structure.

2.  Locate  the  mounting  holes  for  drilling,  using 

measurements on previous page.

3.  Adjust  the  outlet  arm  position  as  required  by 

loosening and removing the four 10-32 locknuts 

(43). Once arm is positioned correctly retighten 

to 80 to 90 inch pounds.

4.  Fasten  the  base  using  bolts  of  a  sufficient 

strength to prevent the reel from “shearing bolts” 

during operation when hose is pulled.

5.  Connect supply line to the inlet of hose reel. 

6.  If you  are  installing  a hose  onto a Bare  Reel, 

connect the service hose to the swivel union (2). 

Then wrap the hose loosely around the spool. 

Extend the hose fully and engage the stop pawl. 

Wrap one to two loops around the spool, then 

retract the hose again.

 

NOTE:

 Check the power spring tension; the hose 

must pull out fully and retract fully. Wrap 

ONE

 

more loop onto spool, extend the hose, and latch 

it. Do this as many times as necessary until the 

power spring has the desired tension.

7.  Install  the  hose  stop  and  dispensing  valve. 

Position the hose stop so the hose extends far 

enough for all operators to reach it. 

CAUTION: 

Always Fully Extend

 hose before pressurizing or 

damage may occur to side panels.

PRODUCT DESCRIPTION

The Signature

 Series Diesel hose reel is designed to 

provide efficient delivery of diesel fuel through various 

hose lengths, at an economical price.  The inlet (shaft) 

and outlet (swivel) are threaded. The roller outlet arm 

can be adjusted to any one of five positions, which 

allows  floor,  table,  wall  or  ceiling  mounting  (when 

mounting directly to I-beam, clamping kit no. 2230-

017 is available for ease of assembly.)

8”

1-5/8”

3/4” BSPP

16” Rim dia

11”

Holes for (4)

3/8” bolts

17-1/2”

9-3/4”

15-1/2”

Figure 1

Figure 2

DIMENSIONS &

MOUNTING DIAGRAM

(Mounting Footprint located on page 10)

 

Do  not  hard  pipe  inlet/swivel  to  any  existing 

structure/system.  Flexible connection hose must 

be used to maintain swivel performance.

!

NOTE

4

!

 

CAUTION: 

Be sure the mounting surface 

is strong enough to support the reels, the weight 

of the fluids and the stress caused by hard pulls 

on the service hoses. See page 3 for dry weights 

of the hose reel assemblies.

Summary of Contents for Signature DEF Series

Page 1: ...N MAINTENANCE AND REPAIR GUIDE Thoroughly read and understand this manual before installing operating or servicing this equipment SERVICE BULLETIN SB2023 Rev C 7 11 Models 2400 006 Bare Reel 2400 007...

Page 2: ...is strong enough to support the reels the weight of the fluids and the stress caused by hard pulls on the service hoses See page 3 for dry weights of the hose reel assemblies WARNING WARNING The MAXI...

Page 3: ...Bare Reel Wetted Parts 2400 007 16 X 3 4 150 psi 8569 016 8562 003 2400 006 Stainless Steel Viton 2400 008 20 X 3 4 150 psi 8569 020 8562 003 2400 006 Stainless Steel Viton 2400 009 30 X 3 4 150 psi...

Page 4: ...the power spring tension the hose must pull out fully and retract fully Wrap ONE more loop onto spool extend the hose and latch it Do this as many times as necessary until the power spring has the de...

Page 5: ...e the stop pawl 8 Wrap one to two loops around the spool then retract the hose again CAUTION Do Not put so many loops onto the reel that the power spring winds tightly before the hose is fully extende...

Page 6: ...s will lock reel into position 3 Remove the dispensing valve and hose stop 4 Wearing Heavy Leather Gloves firmly grab the outside edge of the spool with both hands Let the spool rotate slowly through...

Page 7: ...r spring and keeper before disposing of power spring See Figure 8 below Figure 9 on next page 11 Apply a light coat of grease inside the spring case and cover Install new power spring 12 Install the n...

Page 8: ...Figure 10 Spring Case Power Spring Vise Grip Pliers Figure 9 Power Spring Removal Using Locking Pliers 13 45 46 8...

Page 9: ...the system again CAUTION Before servicing reduce fluid supply pressure to zero CAUTION Never alter or modify any parts of this reel Doing so may cause damage to reel and or personal injury Always use...

Page 10: ...separately but it is recommended that the complete swivel be replaced if or when swivel fails Figure 12 45 46 8 8 44 x6 places 4 94 11 00 R 22 3 55 7 55 10 30 88 2 50 4 00 80 SIGNATURE REELS Mounting...

Page 11: ...OT IN USE 2 x x x x 25 832923 1 Mounting Base 1 x x x x Parts Listing for Signature DEF Reel 2400 007 2400 008 2400 009 2400 006 ITEM PART DESCRIPTION QTY 26 832922 Outlet Arm 1 x x x x 27 832918 1 3...

Page 12: ...of item 13 to six and removed item 24 NOT IN USE Rev C Added note about inlet connection on page 4 Balcrank Corporation 115 Reems Creek Road Weaverville NC 28787 800 747 5300 800 763 0840 Fax www bal...

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