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Ceiling Mounting:

The power spring tension will need to be adjusted for 

the ceiling height of the building. If a bare reel has 

been ordered see installation of hose instructions and 

power spring adjustment on the following steps.
1.  Select the mounting location. If the ceiling is very 

high, suspend a suitable support structure for the 

reels, so the hoses will be long enough to reach 

service area.

2.  Locate  the  mounting  holes  for  drilling,  using 

measurements  on  previous  page.  If  mounting 

directly to H-Beam use mounting kit 2230-017 

(no drilling required).

3.  Adjust  the  outlet  arm  position  as  required  by 

loosening and removing the four 10-32 locknuts 

(43). Once arm is positioned correctly retighten 

to 80 to 90 inch pounds.

4.  Fasten  the  base  using  bolts  of  a  sufficient 

strength to prevent the reel from “shearing bolts” 

during operation when hose is pulled.

5.  Connect supply line to the inlet of hose reel. 

6.  Hose reels shipped with hoses come from the 

factory  with  the  tension  preset  for  a  typical 

table/wall  installation.  For  a  ceiling  installation 

you will need to adjust for more or less tension, 

by removing or adding one to two wraps of hose 

from spool.

7.  If your are installing a hose onto a Bare Reel, 

connect  the  service  hose  to  the  swivel  union 

(2).  Then  wrap  the  hose  loosely  around  the 

spool. Extend the hose fully and engage the stop 

pawl.

8.  Wrap one to two loops around the spool, then 

retract the hose again.

 

CAUTION:

 

Do Not

 put so many loops onto 

the reel that the power spring winds tightly before the 

hose is fully extended. A power spring that has been 

wound too tight stops rotating before the hose is fully 

extended. This condition will wear the hose and power 

spring prematurely. To decrease tension, remove one 

to two loops of hose from the reel.

NOTE:

 Check the power spring tension; the hose 

must pull out fully and retract fully. Wrap ONE more 

loop onto spool, extend the hose, and latch it Do this 

as many times as necessary until the power spring 

has the desired tension.

!

9.  Install  the  hose  stop  and  dispensing  valve. 

Position the hose stop so the hose extends far 

enough for all operators to reach it.

 

CAUTION:

 

Always  Fully  Extend

  hose  before 

pressurizing  or  damage  may  occur  to  side 

panels.

TyPICAL INSTALLATIONS

2230-017

MOUNTING

BRACKET KIT

(FOR I-BEAM MOUNTING)

Ceiling Mounting

Typical Inlet Line

Configuration

ELBOW DROP

TO REEL

SUPPLY

LINE

SHUTOFF

VALVE

3 ft. CONNECTING HOSE

TO REEL INLET

Model 2230-014

hose Reel Mounting Plate

1.  Bolt  the  hose  reel  mounting  plate  onto  the 

mounting channel.

2.  Install rear bolts loosely on the mounting plate.

3.  Slide the slotted side of the hose reel base into 

position and hold with the integrated swing clamp 

which is part of the adapter plate.

4.  This leaves both hands free to install and tighten 

the nuts and bolts which secure the hose reel in 

final installed position.

Figure 3

Figure 4

Figure 5

5

Summary of Contents for Signature DEF Series

Page 1: ...N MAINTENANCE AND REPAIR GUIDE Thoroughly read and understand this manual before installing operating or servicing this equipment SERVICE BULLETIN SB2023 Rev C 7 11 Models 2400 006 Bare Reel 2400 007...

Page 2: ...is strong enough to support the reels the weight of the fluids and the stress caused by hard pulls on the service hoses See page 3 for dry weights of the hose reel assemblies WARNING WARNING The MAXI...

Page 3: ...Bare Reel Wetted Parts 2400 007 16 X 3 4 150 psi 8569 016 8562 003 2400 006 Stainless Steel Viton 2400 008 20 X 3 4 150 psi 8569 020 8562 003 2400 006 Stainless Steel Viton 2400 009 30 X 3 4 150 psi...

Page 4: ...the power spring tension the hose must pull out fully and retract fully Wrap ONE more loop onto spool extend the hose and latch it Do this as many times as necessary until the power spring has the de...

Page 5: ...e the stop pawl 8 Wrap one to two loops around the spool then retract the hose again CAUTION Do Not put so many loops onto the reel that the power spring winds tightly before the hose is fully extende...

Page 6: ...s will lock reel into position 3 Remove the dispensing valve and hose stop 4 Wearing Heavy Leather Gloves firmly grab the outside edge of the spool with both hands Let the spool rotate slowly through...

Page 7: ...r spring and keeper before disposing of power spring See Figure 8 below Figure 9 on next page 11 Apply a light coat of grease inside the spring case and cover Install new power spring 12 Install the n...

Page 8: ...Figure 10 Spring Case Power Spring Vise Grip Pliers Figure 9 Power Spring Removal Using Locking Pliers 13 45 46 8...

Page 9: ...the system again CAUTION Before servicing reduce fluid supply pressure to zero CAUTION Never alter or modify any parts of this reel Doing so may cause damage to reel and or personal injury Always use...

Page 10: ...separately but it is recommended that the complete swivel be replaced if or when swivel fails Figure 12 45 46 8 8 44 x6 places 4 94 11 00 R 22 3 55 7 55 10 30 88 2 50 4 00 80 SIGNATURE REELS Mounting...

Page 11: ...OT IN USE 2 x x x x 25 832923 1 Mounting Base 1 x x x x Parts Listing for Signature DEF Reel 2400 007 2400 008 2400 009 2400 006 ITEM PART DESCRIPTION QTY 26 832922 Outlet Arm 1 x x x x 27 832918 1 3...

Page 12: ...of item 13 to six and removed item 24 NOT IN USE Rev C Added note about inlet connection on page 4 Balcrank Corporation 115 Reems Creek Road Weaverville NC 28787 800 747 5300 800 763 0840 Fax www bal...

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