MAINTENANCE
Stop Pawl Replacement:
1. Be sure the system pressure has been relieved.
Follow the pressure relieve procedures on this
page.
2. Disconnect inlet hose. Remove the reel to work
bench and clamp reel base securely.
3. Retract the hose and remove necessary
wraps until
all power spring tension has been
removed
.
4. Remove lock nut (44) from shaft (5).
5. Pull out side panels and shaft assembly from
base collar (27).
6. Stop pawl assembly item’s 12, 14, 15, 17, 20,
21 and 32 is now exposed for inspection and
replacement of parts as needed.
Pressure Relief Procedure:
To reduce the risk of serious bodily injury, including
fluid injection or splashing into the eyes and/or
onto the skin, follow this procedure below before
maintaining and/or repairing the pump, solenoid
and/or impulse meter or any part of your system.
1. Disconnect the air supply from the pump.
2. Open the dispensing valve into an approved
waste container to relieve pressure on the
system.
3. Leave any bleed-type drain valves open until
you are ready to use the system again.
CAUTION:
Before servicing reduce fluid
supply pressure to zero.
!
CAUTION:
Never alter or modify any
parts of this reel. Doing so may cause damage to
reel and/or personal injury. Always use genuine
Balcrank replacement parts.
!
Figure 11
7. Once repaired, replace side panels and shaft
assembly into base collar (27).
8. Tighten lock nut (44) onto shaft, inspect complete
reel for proper function and adjust power spring
as needed by adding one to two loops of hose
at a time to increase power spring tension.
Trouble
Probable Cause
Remedy
No spring tension
Power spring broken (item 22)
Replace power spring (see page
6)
Low or high tension
Lost wraps or too many wraps of
on hose
hose on reel
Hose will not retract
Stop pawl lock-up
CAUTION:
Following the directions on
page 6 paragraph 4, release the tension
on the stop pawl by hand for one or two
revolutions
Stop pawl will not engage Spring broken or unhooked
Replace or repair (item 14)
Swivel leaking
Worn o-rings or block
Replace o-rings in swivel block
Add or take off wraps of hose by
pulling hose on reel down just
enough to allow stop pawl to
engage ratchet. Now wraps can be
added or taken off as illustrated on
page 6 figure 7
TROUBLEShOOTING GUIDE
9
