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3-4  Receiving & Installation

MN2412

Frame Ground Connection

  Continued

Figure 3-3  Frame Ground Connection

Earth Ground

Frame

Stud

Washer

Ground Wire Lug

Nut
Washer

Engine Oil

Refer to the engine manual that was provided with your generator.  Determine the correct type of

engine oil and the amount specified by the engine manufacturer.  Add the required amount of oil

to bring the oil level to full.

Caution:

The PC90VE generator must have a battery installed for operation.  The battery is used during

starting and during operation.  If engine operation is attempted while the battery is removed,

damage to the engine’s electrical components may result.

Battery Connections

Applies to 12VDC Electric Start models only. The generator is shipped with no battery installed.

Note: PC90VE units that have an electronic governor must have a battery installed before the

Genset can be started (even with the pull starter).  If no battery is present or the battery is

discharged, the electronic governor will not operate and the generator set will not run.

WARNING: Do not dispose of battery or batteries in a fire.  The battery is capable of exploding.  If the

battery explodes, electrolyte solution will be released in all directions.  Battery electrolyte

solution is caustic and can cause severe burns and blindness.  If electrolyte contacts skin or

eyes, immediately flush the area with water and seek medical attention quickly.

WARNING: Do not mutilate the battery .  The battery contains electrolyte solution which is caustic and

can cause severe burns and blindness.  If electrolyte contacts skin or eyes, immediately flush

the area with water and seek medical attention quickly.

WARNING: A battery presents a risk of electrical shock hazard and high short circuit current.  The

following precautions are to be followed when working on batteries:

1.

Remove watches, rings, necklaces and all other metal objects.

2.

Use tools with insulated handles.

3.

Wear rubber gloves and boots.

WARNING: The battery electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes.  It is

electrically conductive and corrosive.  The following precautions are to be followed when

working on batteries:

1.

Wear full eye protection (safety glasses or goggles) and protective clothing.

2.

Where electrolyte contacts the skin, flush the area immediately with water and wash it

off using soap and water.

3.

Where electrolyte contacts the eyes, immediately flush the eye thoroughly with water

and seek medical attention quickly.

4.

Spilled electrolyte is to be washed down with an acid neutralizing agent.  A common

practice is to use a solution of one pound (500 grams) bicarbonate of soda to one

gallon (four liters) of water. the bicarbonate solution is to be added until evidence of

reaction (foaming) has ceased.  The resulting liquid is to be flushed with water and the

area dried.

WARNING: A battery presents a risk of fire because they generate hydrogen gas.  Hydrogen gas is

extremely explosive.  Never jump start a battery, smoke in the area around the battery or

cause any spark to occur in the area around the battery.   The following precautions are to be

followed when working on batteries:

1.

Do not smoke when near batteries.

2.

Do not cause flame or spark in battery area.

3.

Discharge static electricity from body before touching batteries by first touching a

grounded metal surface.

Summary of Contents for PC Series

Page 1: ...PowerchiefR POW R Products Generator Series PC Installation Operating Manual 5 05 MN2412...

Page 2: ...hemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known...

Page 3: ...allation 3 2 Electrical Connections 3 2 Frame Ground Connection 3 3 Engine Oil 3 4 Battery Connections 3 4 Use of Electric Motor Loads 3 5 Optional Wheel Kit 3 6 Recommended Engine Oil and Battery Typ...

Page 4: ...ii Table of Contents MN2412...

Page 5: ...ipment at all times Keep non qualified personnel at a safe distance from this equipment Only qualified personnel familiar with the safe installation operation and maintenance of this device should att...

Page 6: ...should not be attempted Never start the engine unless you have first verified that the installation and operation of the generator are as described in this manual WARNING Be sure that you are complete...

Page 7: ...starting a battery can cause the battery to explode and cause severe injury or death to anyone in the area WARNING High voltage is present whenever engine is running Electrical shock can cause seriou...

Page 8: ...et that has been modified or tampered with Be sure that all covers and guards are properly installed and that the unit is safe before starting the engine If you are unsure contact Baldor before starti...

Page 9: ...of fire and explosion because they generate hydrogen gas Hydrogen gas is extremely explosive Never jump start a battery smoke in the area around the battery or cause any spark to occur in the area aro...

Page 10: ...ion as designed Caution Do not support the generator from the top of the wrap frame Caution Do not tamper with or change the engine speed Engine speed is factory set to produce the correct voltage and...

Page 11: ...s If a Baldor Generator repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials then the party requesting warranty service will be re...

Page 12: ...is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for the warranty period If the part fails during the period of warranty coverage the part wi...

Page 13: ...g guidelines prior to storing the unit 1 Remove all fuel from the engine s fuel tank 2 Start the generator set and allow it to run out of fuel 3 Close all the fuel valves Note An alternative to draini...

Page 14: ...Installation The generator is completely assembled tested and adjusted at the factory before it is shipped to you External connections required at the time of installation are Note The generator is sh...

Page 15: ...ceptacle Connections X GOLD G W SILVER NEMA L5 30R 125V 30A GOLD X G W SILVER Y GOLD NEMA L14 30R 125 250V 30A NEMA 5 20R 125V 20A Frame Ground Connection WARNING Be sure the system is properly ground...

Page 16: ...acts skin or eyes immediately flush the area with water and seek medical attention quickly WARNING A battery presents a risk of electrical shock hazard and high short circuit current The following pre...

Page 17: ...d is connected to the positive terminal of your battery Use of Electric Motor Loads Electric motors require much more current amperes to start them than to keep them running Some motors particularly s...

Page 18: ...mended Engine Oil and Battery Type Series PC MODEL SUMMER WINTER OIL RECOMMENDED AMPS COLD MODEL SUMMER OIL WINTER OIL OIL CAPACITY RECOMMENDED BATTERY AMPS COLD CRANKING PC30H 17 10030 SAE 30 5W 30 8...

Page 19: ...ctric utility must be connected by means of approved transfer switch equipment so as to isolate the electrical circuit from the utility distribution system when the generator is operating Failure to i...

Page 20: ...attempts 6 Once the engine has started release the start switch and do not re engage it Note If the engine does not start after a few attempts smell for fuel near the air cleaner If there is a signif...

Page 21: ...est Engine 1 Clean and or replace any fuel oil and or air filters per the engine manufacturers guidelines 2 Check oil level regularly at least every 5 to 8 operating hours Maintain the proper oil leve...

Page 22: ...t overload Verify all connections are proper and check tighness torque of terminals Replace worn bearing Low output voltage Low engine speed Excessive load High resistance connections connections will...

Page 23: ...tor windings and cause possible generator damage Operator Panel Configuration Figure A 1 PC30H Operator Panel Duplex Receptacle Duplex receptacle is rated at 125VAC 15 Amps Receptacle Single style rec...

Page 24: ...02A08 OR Table A 1 Generator Set Parts List Ref No Part No Description PC30H PC40H PC50H PC60H PC90VE 1 HA9139A00 Adaptor X 1 HA9139A01 Adaptor X X X X 2 HA1037A00 C Washer X X X X X 3 61FN3000 Fan X...

Page 25: ...Fuel Line 1 4 ID Filter to Engine X X X Not Shown EA0012A21 Fuel Line 1 4 ID Tank to Filter X Not Shown EA0012A22 Fuel Line 3 16 ID Tank to Filter X X X Not Shown EA0035A00 Spark Deflector X Not Shown...

Page 26: ...A 4 PowerchiefR Series MN2412 Figure A 5 PC30H Wiring Diagram...

Page 27: ...PowerchiefR Series A 5 MN2412 Figure A 6 PC40H Wiring Diagram...

Page 28: ...A 6 PowerchiefR Series MN2412 Figure A 7 PC50H Wiring Diagram...

Page 29: ...PowerchiefR Series A 7 MN2412 Figure A 8 PC60H Wiring Diagram...

Page 30: ...A 8 PowerchiefR Series MN2412 Figure A 9 PC90VE Wiring Diagram...

Page 31: ...arranty on EVAP emission related parts is as follows Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for the warranty...

Page 32: ...this product contains chemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related...

Page 33: ...041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY UT 84115 PHONE 801 832 0127 FAX...

Page 34: ...he state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of Cal...

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