Baldor PC Series, Installation & Operating Manual

Page 1: ...PowerchiefR POW R Products Generator Series PC Installation Operating Manual 5 05 MN2412...

Page 2: ...hemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known...

Page 3: ...allation 3 2 Electrical Connections 3 2 Frame Ground Connection 3 3 Engine Oil 3 4 Battery Connections 3 4 Use of Electric Motor Loads 3 5 Optional Wheel Kit 3 6 Recommended Engine Oil and Battery Typ...

Page 4: ...ii Table of Contents MN2412...

Page 5: ...ipment at all times Keep non qualified personnel at a safe distance from this equipment Only qualified personnel familiar with the safe installation operation and maintenance of this device should att...

Page 6: ...should not be attempted Never start the engine unless you have first verified that the installation and operation of the generator are as described in this manual WARNING Be sure that you are complete...

Page 7: ...starting a battery can cause the battery to explode and cause severe injury or death to anyone in the area WARNING High voltage is present whenever engine is running Electrical shock can cause seriou...

Page 8: ...et that has been modified or tampered with Be sure that all covers and guards are properly installed and that the unit is safe before starting the engine If you are unsure contact Baldor before starti...

Page 9: ...of fire and explosion because they generate hydrogen gas Hydrogen gas is extremely explosive Never jump start a battery smoke in the area around the battery or cause any spark to occur in the area aro...

Page 10: ...ion as designed Caution Do not support the generator from the top of the wrap frame Caution Do not tamper with or change the engine speed Engine speed is factory set to produce the correct voltage and...

Page 11: ...s If a Baldor Generator repair facility determines that the problem with a Baldor product is not due to defects in Baldor workmanship or materials then the party requesting warranty service will be re...

Page 12: ...is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for the warranty period If the part fails during the period of warranty coverage the part wi...

Page 13: ...g guidelines prior to storing the unit 1 Remove all fuel from the engine s fuel tank 2 Start the generator set and allow it to run out of fuel 3 Close all the fuel valves Note An alternative to draini...

Page 14: ...Installation The generator is completely assembled tested and adjusted at the factory before it is shipped to you External connections required at the time of installation are Note The generator is sh...

Page 15: ...ceptacle Connections X GOLD G W SILVER NEMA L5 30R 125V 30A GOLD X G W SILVER Y GOLD NEMA L14 30R 125 250V 30A NEMA 5 20R 125V 20A Frame Ground Connection WARNING Be sure the system is properly ground...

Page 16: ...acts skin or eyes immediately flush the area with water and seek medical attention quickly WARNING A battery presents a risk of electrical shock hazard and high short circuit current The following pre...

Page 17: ...d is connected to the positive terminal of your battery Use of Electric Motor Loads Electric motors require much more current amperes to start them than to keep them running Some motors particularly s...

Page 18: ...mended Engine Oil and Battery Type Series PC MODEL SUMMER WINTER OIL RECOMMENDED AMPS COLD MODEL SUMMER OIL WINTER OIL OIL CAPACITY RECOMMENDED BATTERY AMPS COLD CRANKING PC30H 17 10030 SAE 30 5W 30 8...

Page 19: ...ctric utility must be connected by means of approved transfer switch equipment so as to isolate the electrical circuit from the utility distribution system when the generator is operating Failure to i...

Page 20: ...attempts 6 Once the engine has started release the start switch and do not re engage it Note If the engine does not start after a few attempts smell for fuel near the air cleaner If there is a signif...

Page 21: ...est Engine 1 Clean and or replace any fuel oil and or air filters per the engine manufacturers guidelines 2 Check oil level regularly at least every 5 to 8 operating hours Maintain the proper oil leve...

Page 22: ...t overload Verify all connections are proper and check tighness torque of terminals Replace worn bearing Low output voltage Low engine speed Excessive load High resistance connections connections will...

Page 23: ...tor windings and cause possible generator damage Operator Panel Configuration Figure A 1 PC30H Operator Panel Duplex Receptacle Duplex receptacle is rated at 125VAC 15 Amps Receptacle Single style rec...

Page 24: ...02A08 OR Table A 1 Generator Set Parts List Ref No Part No Description PC30H PC40H PC50H PC60H PC90VE 1 HA9139A00 Adaptor X 1 HA9139A01 Adaptor X X X X 2 HA1037A00 C Washer X X X X X 3 61FN3000 Fan X...

Page 25: ...Fuel Line 1 4 ID Filter to Engine X X X Not Shown EA0012A21 Fuel Line 1 4 ID Tank to Filter X Not Shown EA0012A22 Fuel Line 3 16 ID Tank to Filter X X X Not Shown EA0035A00 Spark Deflector X Not Shown...

Page 26: ...A 4 PowerchiefR Series MN2412 Figure A 5 PC30H Wiring Diagram...

Page 27: ...PowerchiefR Series A 5 MN2412 Figure A 6 PC40H Wiring Diagram...

Page 28: ...A 6 PowerchiefR Series MN2412 Figure A 7 PC50H Wiring Diagram...

Page 29: ...PowerchiefR Series A 7 MN2412 Figure A 8 PC60H Wiring Diagram...

Page 30: ...A 8 PowerchiefR Series MN2412 Figure A 9 PC90VE Wiring Diagram...

Page 31: ...arranty on EVAP emission related parts is as follows Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for the warranty...

Page 32: ...this product contains chemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related...

Page 33: ...041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY UT 84115 PHONE 801 832 0127 FAX...

Page 34: ...he state of California to cause cancer birth defects and other reproductive harm WARNING CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories are known to the state of Cal...