Balluff BTL6-A 5 00-M0500-PF-S115, User Manual

Page 1: ...BTL6 A C E G500 M _ _ _ _ PF S115 User s Guide english ...

Page 2: ...www balluff com ...

Page 3: ... display 7 4 Installation and connection 8 4 1 Installing the transducer 8 4 2 Captive magnets 8 4 3 Floating magnets 9 4 4 Electrical connection 10 4 5 Shielding and cable routing 10 5 Startup 11 5 1 Starting up the system 11 5 2 Operating notes 11 6 Calibration procedure 12 6 1 Programming inputs 12 6 2 Calibration procedure notes 12 6 3 Calibration procedure overview 13 6 3 1 Teach in 13 6 3 2 ...

Page 4: ... in a Flat Profile Housing 11 Accessories 18 11 1 Captive magnets 18 11 2 BTL2 GS10 _ _ _ _ A joint rod 18 11 3 Floating magnets 18 11 4 Connector 19 11 5 Adjusting box 19 12 Type code breakdown 20 13 Appendix 21 13 1 Converting units of length 21 13 2 Part label 21 ...

Page 5: ...he magnets are available in various models and must be ordered separately 1 4 Approvals and markings UL approval File no E227256 US Patent 5 923 164 The US patent was awarded in connection with this product The CE Mark verifies that our products meet the requirements of the current EMC Directive The transducer meets the requirements of the following product standard EN 61326 2 3 noise immunity and...

Page 6: ...pertaining to the work to be done The operator is responsible for ensuring that local safety regulations are observed In particular the operator must take steps to ensure that a defect in the position measuring system will not result in hazards to persons or equipment If defects and unresolvable faults occur in the transducer it should be taken out of service and secured against unauthorized use 2...

Page 7: ...es at ultrasonic speed Fig 3 1 BTL6 transducer construction The component of the torsional wave which arrives at the end of the waveguide is absorbed in the damping zone to prevent reflection The component of the torsional wave which arrives at the beginning of the waveguide is conver ted by a coil into an electrical signal The travel time of the wave is used to calculate the position Depending on...

Page 8: ...The transducer is electrically isolated from the machine with the supplied insulating bushes see Figure 3 1 1 Guide the transducer into the mounting clamps 2 Attach transducer to the base using mounting screws tighten screws in the clamps with a max 2 Nm 3 Insert magnet accessories The micropulse transducer in profile housing is suitable both for floating i e non contacting magnets see Figures 4 3...

Page 9: ...TL5 P 5500 2 5 15 mm 15 mm BTL5 P 4500 1 0 1 2 mm 2 mm BTL6 A 3800 2 4 8 mm2 5 mm BTL6 A 3801 2 4 8 mm2 5 mm 1 The selected distance must stay constant over the entire measuring length 2 For optimum measurement results a distance B of 6 to 8 mm is recommended Tab 4 1 Distance and offset for magnets see Figures 4 3 to 4 7 Fig 4 3 B C 1 34 4 A A 39 4 Dimensions and distances with BTL5 P 3800 2 magne...

Page 10: ... Shield is internally connected to connector housing Magnetic fields The position measuring system is a magnetostrictive system It is important to maintain adequate distance between the transducer and strong external magnetic fields Cable routing Do not route the cable between the transducer controller and power supply near high voltage cables inductive stray noise is possible Inductive stray nois...

Page 11: ...t or system manufacturer 1 Check connections for tightness and correct polarity Replace damaged connections 2 Turn on the system 3 Check measured values and adjustable parameters and readjust the transducer if necessary Check for the correct values at the null point and end point especially after replacing the transducer or after repair by the manufacturer 5 2 Operating notes Check the function of...

Page 12: ... procedure notes Prerequisites Programming inputs are connected The transducer is connected to the system controller Voltage or current values from the transducer can be read using a multimeter the system control or the adjusting box Transducer Adjusting box Supply Adapter cable with connector socket Adapter cable with connector plug 6 pin 8 pin Fig 6 1 Connecting the BTL7 A CB02 S115 adjusting bo...

Page 13: ... point Move magnet to the new end position Read new end point by activating the programming inputs The current null point remains the same New end point Before After Fig 6 3 Reading new end point 6 Calibration procedure continued 6 3 2 Inverting The gradient can be inverted by activating the programming inputs During inverting the output gradient is inverted For example a rising output gradient is...

Page 14: ... null point 1 04 V 4 82 mA Activate a for at least 2 s 2 s a The new null point is set after activation 0 00 V 4 00 mA 3 Set end point Bring magnet to the new end point 9 89 V 19 13 mA Activate b for at least 2 s 2 s b The new end point is set after activation 10 00 V 20 00 mA 4 End teach in Briefly activate a and b simultaneously 1 s 1 s a b Current position value is displayed Any of the individu...

Page 15: ...t 4 s 4 s b 5 39 V 9 15 mA 2 Invert gradient Activate a and b simultaneously for at least 4 s 4 s a b After activation 5 61 V 14 85 mA The output gradient is inverted Current position value is displayed Inverting is deactivated 3 Abort inverting Inverting can be aborted without any changes being saved after the Activate inverting step Briefly activate a and b simultaneously 1 s 1 s a b Current pos...

Page 16: ...y LED 1 Activate reset Simultaneously activate a and b for at least 4 s 4 s a b 2 Reset Simultaneously activate a and b for at least 4 s 4 s a b After activation All values are reset Current position value is displayed Reset is deactivated 3 Abort reset Resetting can be aborted without any changes being saved after the Activate reset step Briefly activate a and b simultaneously 1 s 1 s a b Current...

Page 17: ...5 VPP Current draw at 24 V DC 150 mA Inrush current 3 A 0 5 ms Reverse polarity protection5 Up to 36 V Overvoltage protection Up to 36 V Dielectric strength GND to housing 500 V DC 10 4 Output BTL6 A Output voltage Load current 0 10 V Max 5 mA BTL6 C Output current Load resistance 0 1 20 mA 500 ohms BTL6 E Output current Load resistance 4 20 mA 500 ohms BTL6 G Output voltage Load current 10 10 V M...

Page 18: ...oint rod Weight Approx 150 g m Material Aluminum 1 State the nominal length when ordering Example BTL2 GS10 0100 A nominal length 100 mm 11 3 Floating magnets BTL5 P 3800 2 38 28 9 14 Ø 4 2 Fig 11 4 Installation dimensions of BTL5 P 3800 2 magnet Weight Approx 12 g Housing Plastic BTL5 P 5500 2 55 28 16 45 21 Ø 4 2 20 15 Fig 11 5 Installation dimensions of BTL5 P 5500 2 magnet Weight Approx 40 g H...

Page 19: ...ormation on pin assignment see Table 4 2 on page 10 BKS S115 PU _ _ Straight connector molded on cable preassembled M12 8 pin Various cable lengths can be ordered e g BKS S115 PU 05 Cable length 5 m Fig 11 9 43 Ø 13 5 M12x1 Connector type BKS S115 PU _ _ BKS S116 PU _ _ Angled connector molded on cable preassembled M12 8 pin Various cable lengths can be ordered e g BKS S116 PU 05 Cable length 5 m ...

Page 20: ...interface current output 0 1 20 mA E Analog interface current output 4 20 mA Supply voltage 5 10 30 V DC Output gradient 00 Rising factory setting Nominal stroke 4 digit M0500 Metric specification in mm nominal length 500 mm Construction PF flat profile housing Electrical connection S115 8 pin M12 plug BTL6 A C E G500 M _ _ _ _ PF S115 Micropulse Transducer in a Flat Profile Housing ...

Page 21: ... 0 35433071 10 0 393700787 Tab 13 1 Conversion table mm to inches 1 inch 25 4 mm inches mm 1 25 4 2 50 8 3 76 2 4 101 6 5 127 6 152 4 7 177 8 8 203 2 9 228 6 10 254 Tab 13 2 Conversion table inches to mm 13 Appendix 13 2 Part label 1 3 3 2 4 1 Ordering code 2 Type 3 Serial number 4 Null mark Fig 13 1 BTL6 part label BTL6 A C E G500 M _ _ _ _ PF S115 Micropulse Transducer in a Flat Profile Housing ...

Page 22: ...many Balluff GmbH Schurwaldstrasse 9 73765 Neuhausen a d F Phone 49 7158 173 370 Fax 49 7158 173 691 service balluff de US Service Center USA Balluff Inc 8125 Holton Drive Florence KY 41042 Phone 859 727 2200 Toll free 1 800 543 8390 Fax 859 727 4823 technicalsupport balluff com CN Service Center China Balluff Shanghai trading Co ltd Room 1006 Pujian Rd 145 Shanghai 200127 P R China Phone 86 21 50...