Balluff BTL7-A5 Series, User Manual

Page 1: ...II 3 G Ex nA IIC T4 X II 2 D Ex tb IIIC T135 C X IP6x User s Guide english BTL7 A C E G5_ _ M_ _ _ _ K 8 NEX SR32 K_ _ _ ...

Page 2: ...www balluff com ...

Page 3: ... installation and setup 7 2 6 Connectors and magnets 8 2 7 Maintenance inspection repair 8 3 Construction and function 9 3 1 Construction 9 3 2 Function 9 4 Installation and connection 10 4 1 Installation guidelines 10 4 2 Preparing for installation 10 4 3 Installing the transducer 11 4 3 1 Installation recommendation for hydraulic cylinders 11 4 4 Electrical connection 12 4 4 1 Connector SR32 cab...

Page 4: ...ical data 21 10 1 Accuracy 21 10 2 Ambient conditions 21 10 3 Supply voltage external 21 10 4 Output 21 10 5 Input 21 10 6 Dimensions weights 22 11 Accessories 23 11 1 Magnets 23 11 2 Connectors and cables 24 11 3 Calibration box 24 12 Type code breakdown 25 13 Appendix 26 13 1 Converting units of length 26 13 2 Part label 26 ...

Page 5: ...er s guide was written in German Versions in other languages are translations of the original user s guide The information in the original user s guide will apply if the contents of the translated versions are not clear or the information is contradictory Do not start up the transducer if you do not have a user s guide in the language of the country where the product will be used In such cases ple...

Page 6: ... states 2 3 Approvals standards and conformity The CE Mark verifies that our products meet the requirements of the current EMC Directive as well as the ATEX Directive Compliance is confirmed with the enclosed declaration of conformity from the manufacturer The transducer meets the requirements of the following product standard EN 61326 2 3 noise immunity and emission Emission tests RF emission EN ...

Page 7: ...s and flammable fibers The temperature specification T135 C indicates that the external surface temperature of the transducer is below 135 C under all conditions of the device category IP6x confirms the dust resistance of the housing 2 4 2 Special conditions X symbol The X symbol indicates special conditions that must be noted for safe operation The permissible ambient temperature is limited to 40...

Page 8: ...ies For transducers with plug connections only the following connectors with cables that have been preassembled at the factory are tested and approved BKS S 32M _ _ BKS S 33M _ _ Only the magnet versions listed in section 11 Accessories may be used If another connector cable or magnet is used the operator must ensure compliance with the explosion protection requirements 2 7 Maintenance inspection ...

Page 9: ...mm to 1016 mm Damping zone Area at the end of the rod that cannot be used for measurements but which may be passed over 3 Construction and function BTL7 SR32 BTL7 cable Mounting surface 1 Unusable area 2 Not included in scope of delivery Damping zone Magnet 1 Nominal length Measuring range 2 1 6 holes to fasten the transducer 3 2 Function The Micropulse Transducer contains the waveguide which is p...

Page 10: ...d in a hydraulic cylinder 4 2 Preparing for installation Installation note We recommend using non magnetizable material to mount the transducer and magnet Horizontal assembly For horizontal assembly with nominal lengths 500 mm support the rod and tighten it at the end if necessary only possible with a diameter of 10 2 mm Hydraulic cylinder If installed in a hydraulic cylinder ensure that the minim...

Page 11: ...e detailed solutions is the responsibility of the cylinder manufacturer The slide element material must be suitable for the appropriate load case medium used and application temperatures E g Torlon Teflon or bronze are all possible materials Fig 4 4 Slide element Magnet Example 1 transducer installed with slide element The slide element can be screwed on or bonded Secure the screws so they cannot ...

Page 12: ... Connection assignment BTL7 SR32 K_ _ 4 5 Shielding and cable routing Defined ground The transducer and the control cabinet must be at the same ground potential Shielding To ensure electromagnetic compatibility EMC observe the following Connect transducer and controller using a shielded cable Shielding Braided copper shield with minimum 85 Connector version Shield is internally connected to connec...

Page 13: ...y instructions of the equipment or system manufacturer 1 Check connections for tightness and correct polarity Replace damaged connections 2 Turn on the system 3 Check measured values and adjustable parameters and readjust the transducer if necessary Check for the correct values at the null point and end point especially after replacing the transducer or after repair by the manufacturer 5 2 Operati...

Page 14: ...ramming mode is automatically ended 6 2 Calibration procedure notes Prerequisites Programming inputs are connected The transducer is connected to the system controller Voltage or current values from the transducer can be read using a multimeter the system control or the calibration box Fig 6 1 Connecting the BTL7 A CB02 S calibration box 6 Calibration procedure Values for null and end point Any de...

Page 15: ...ing inputs The current end point remains the same New null point Before After Fig 6 2 Reading new null point 6 Calibration procedure continued Move magnet to the new end position Read new end point by activating the programming inputs The current null point remains the same New end point Before After Fig 6 3 Reading new end point Only with BTL7 C E The gradient of the current output can be inverte...

Page 16: ... the new start position Read new start point by activating the programming inputs Set the desired start value by activating the program ming inputs New null point Before After Fig 6 4 Adjust a new start value Move magnet to the new end position Read new end point by activating the programming inputs Set the desired end value by activating the program ming inputs New end point Before After Fig 6 5 ...

Page 17: ... 2 s 2 s a The new null point is set 0 00 V 4 00 mA Set end point Bring magnet to the new end point 9 89 V 19 13 mA Activate b for at least 2 s 2 s b The new end point is set 10 00 V 20 00 mA Inverting the characteristic curve only with BTL7 C E Simultaneously activate a and b for at least 4 s 4 s a b 3 60 mA Error value is displayed The characteristic curve of the output is inverted once released...

Page 18: ...Set start point Bring magnet to the new start point 1 04 V 4 82 mA Activate a for at least 2 s 2 s a The new start point is set with the last valid start value 0 00 V 4 00 mA Adjust start value The start value can be changed using a and b The gradient of the curve changes see page 16 0 00 V 4 00 mA 0 90 V 7 20 mA End calibration procedure Briefly activate a and b simultaneously 1 s 1 s a b 2 00 V ...

Page 19: ...b The gradient of the curve changes see page 16 10 00 V 20 00 mA 8 00 V 16 80 mA End calibration procedure Briefly activate a and b simultaneously 1 s Set position value is saved 1 s a b 2 00 V 6 00 mA 8 00 V 16 80 mA End adjusting Briefly activate a and b simultaneously 1 s 1 s a b 10 50 V 3 60 mA The current position value is displayed once the buttons are released 7 63 V 18 56 mA Any of the ind...

Page 20: ...s example At 0 to 10 V At 4 to 20 mA 5 39 V 9 15 mA Activate reset Simultaneously activate a and b for at least 4 s 4 s a b 10 50 V 3 60 mA Reset Simultaneously activate a and b for at least 4 s 4 s a b 0 00 V 4 00 mA After activation All values are reset 9 89 V 19 13 mA Current position value is displayed Reset is deactivated Abort reset Resetting can be aborted without any changes being saved af...

Page 21: ... EN 60068 2 272 3 150 g 6 ms 150 g 2 ms Vibration per EN 60068 2 62 3 20 g 10 2000 Hz Degree of protection per IEC 60529 Connector SR32 when attached IP67 Cable IP682 10 3 Supply voltage external Voltage stabilized BTL7 _5_ _ 10 30 V DC Ripple 0 5 Vss Current draw at 24 V DC 120 mA Inrush current 500 mA Reverse polarity protection4 Up to 36 V Overvoltage protection Up to 36 V Dielectric strength G...

Page 22: ...m Housing material Stainless steel Flange material Stainless steel Rod material Stainless steel Rod wall thickness For Ø 8 mm 0 9 mm For Ø 10 2 mm 2 mm Housing mounting Flange with 6 holes BTL7 K_ _ Cable material PUR Cable diameter Max 7 mm Permissible bending radius Fixed routing 35 mm 10 Technical data continued BTL7 A C E G5_ _ M_ _ _ _ K 8 NEX SR32 K_ _ _ Micropulse Transducer Rod Style ...

Page 23: ... 4R BTL P 1013 4S BTL P 1012 4R BTL P 1014 2R Weight Approx 10 g Housing Aluminum Included in the scope of delivery for the BTL P 1013 4R BTL P 1013 4S BTL P 1012 4R Spacer 8 mm material polyoxymethylene POM BTL P 1028 15R special accessories for applications with a supporting rod Weight Approx 68 g Housing Aluminum Fig 11 2 Ø 4 3 120 Ø 28 Ø 54 Ø 65 8 BTL P 1028 15R special accessories 11 Accessor...

Page 24: ...le length 5 m Fig 11 4 Ø 18 31 37 2 Ø 20 54 Ø max 7 Connector BKS S 33M _ _ Fig 11 5 Connector BKS S 33M _ _ outlet Pin Color 1 YE yellow 2 GY gray 3 PK pink 4 RD red 5 GN green 6 BU blue 7 BN brown 8 WH white Tab 11 1 BKS S 32 33M _ _ pin assignment 11 3 Calibration box BTL7 A CB02 S32 Scope of delivery Calibration box 2 adapter cables each approx 0 3 m Condensed guide BTL7 A CB02 K Scope of deli...

Page 25: ...dient 00 Rising e g C_00 0 20 mA only with BTL7 C E 10 Rising falling e g A_10 10 0 V and 0 10 V only with BTL7 A G 70 Falling e g C_70 20 0 mA only with BTL7 C E Nominal length 4 digit M0500 Metric specification in mm nominal length 500 mm M0025 M1016 K8 M0025 M5500 K Rod version fastening K Flange with 6 holes O ring rod diameter 10 2 mm K8 Flange with 6 holes O ring rod diameter 8 mm Electrical...

Page 26: ... Conversion table mm to inches 1 inch 25 4 mm Inch mm 1 25 4 2 50 8 3 76 2 4 101 6 5 127 6 152 4 7 177 8 8 203 2 9 228 6 10 254 Tab 13 2 Conversion table inches to mm 13 Appendix 13 2 Part label 1 Ordering code 2 Type 3 Serial number YYMMDDSSSSSSSS CC 4 Year of manifacture Fig 13 1 BTL7 part label example No 897999 EN G16 subject to modification Replaces L15 1 3 3 2 4 BTL7 A C E G5_ _ M_ _ _ _ K 8...