Bally Refrigerators/Freezers/Warmers, Installating And Operation Manual

Page 1: ...nstruction Manual for Reach In and Roll In Refrigerators Freezers and Warmers BMIL International Inc A Division of BALMAC International Inc 61 Broadway Suite 1900 New York NY 10006 2701 212 898 9699 Fax 212 514 9234 bmil bmil com ...

Page 2: ... 9 208 230 VOLT 60 HZ 1 PHASE CONNECTION 9 SPECIAL VOLTAGE CONNECTIONS 9 START UP CHECKLIST 10 REMOTE APPLICATIONS 10 OPERATION 11 THERMOMETER CALIBRATION 11 CALIBRATION CHECK 11 DIAL THERMOMETER 11 DIGITAL THERMOMETER 11 REFRIGERATOR SYSTEM AND ADJUSTMENT 13 FREEZER SYSTEM AND ADJUSTMENT 14 DEFROST OPERATION 14 WARMER SYSTEM AND ADJUSTMENT 15 EVAPORATOR ASSEMBLY 16 LOW PROFILE CEILING MOUNT EVAPO...

Page 3: ...20 minutes No floor drains or plumbing connections are required since all models are completely self defrosting and use an automatic defrost condensate water evaporating system see condensate evaporator installation under installation and location section All cabinets must be given sufficient time to reach normal operating temperature before placing any food inside For refrigerators approximately ...

Page 4: ... to crush the condensate drain tubing and also to allow provision for your hands in order to set it in its upright position without inflicting damage to the cabinet Do not plug in and operate model for at least three 3 hours after cabinet is set upright from being on its back as damage could result to the compressor INSTALLATION AND LOCATION CLEARANCES Before moving the cabinet to its final point ...

Page 5: ... The floor at the final location site must be level free of vibration and strong enough to support the total combined weights of your new model plus the maximum product load which might be placed into it A fully loaded reach in or roll in model may reach 2 000 3 000 pounds To estimate the possible product load weight assume that each cubic foot of storage space weighs approximately 35 pounds Multi...

Page 6: ... site and allow access to the rear of the cabinet for condensate evaporator installation see condensate evaporator installation under installation and location section To assure your cabinet is level all legs are equipped with bullet type leveling bolts These bolts can be turned by hand or by wrench clockwise or counterclockwise to level the cabinet FIGURE 2 LEG INSTALLATION MOUNTING ROLL IN MODEL...

Page 7: ...w the evaporator coil drain pan and into the cabinet of both refrigerator and freezer models INSTALLING CASTERS AND LEVELING REACH IN MODELS If you wish to install casters on your new reach in model follow the steps above for installing legs to install the casters making sure again that the casters are tightened extremely well see figure 3 If the casters are not installed tightly the cabinet will ...

Page 8: ...tor pan and mounting bracket packed in the accessory carton To install the condensate pan on value line models only remove both mounting screws located on the bottom of the cabinet back and install the mounting bracket on the case bottom as shown in figure 4 Slide the condensate pan onto the bracket install the drain tube into the pan making sure it is not blocked or kinked and plug the ten foot p...

Page 9: ... the factory however vibration during transportation may cause doors to shift and realignment may be necessary If the door s require realignment proceed as follows 1 Pry off all hinge covers using a sharp tool or knife 2 For each door loosen the screws which secure the hinge bodies to the cabinet face and slide the door into alignment Hold the door firmly in place and tighten all screws securely I...

Page 10: ...ront of the cabinet On designer line models the thermometer bulb is located on the interior top under the air duct Once the cover is removed carefully grasp the bulb and push it back through the cabinet hole The thermometer bulb and grill can now be removed from the cabinet When reinstalling the thermometer bulb be sure to replace the permagum sealant around the hole after inserting the bulb INITI...

Page 11: ...etected and will automatically void the factory warranty 115 VOLT 60 HZ 1 PHASE CONNECTION All 115 volt models are provided with a U L approved power cord and polarized plug which is factory installed Warning Any alterations to this cord and plug could cause an electrical hazard and will void the factory warranty To insure proper operation this equipment must be plugged into a NEMA 5 15R compatibl...

Page 12: ...fan delay control to prevent the interior fans from operating until the evaporator becomes chilled Therefore on initial start up the fans will not turn immediately This is a normal mode of operation Allow sufficient time for the evaporator coil to reach its operating temperature approximately 20 minutes Caution If unit is unplugged or disconnected for any reason allow several minutes 5 6 minutes b...

Page 13: ... minutes without any door openings At this time note the temperature on the exterior cabinet thermometer quickly open the door and compare it to the interior thermometer s temperature Whatever the difference if any is the amount the exterior thermometer must be adjusted The adjustment procedure varies depending on which thermometer is equipped with your model see figure 5 DIAL THERMOMETER For a di...

Page 14: ... the digital display reads 45 f and the internal thermometer reads 40 f so the digital display must be increased by 5 Press the right center of the display twice and the number 1 is displayed this is the point of origin and could have been any number Now press the top left of the display five times to make the 1 go to 4 Calibration is complete so press the right center of the display to return to ...

Page 15: ... a warmer cabinet temperature Further adjustments out of the factory design temperature range must be made by a qualified refrigeration mechanic only Important Note All refrigerators are designed with an automatic off cycle defrost system which means that defrosting occurs automatically when the compressor is not operating during an off cycle Do not set the thermostat too cold where the cabinet te...

Page 16: ...tric evaporator coil and drain pan heater automatic electric defrost time clock defrost high limit switch and a fan delay switch The defrost system is time initiated by the time clock and temperature terminated by the high limit switch The time clock is factory preset for three 3 defrost periods per day at eight 8 hour intervals and a fail safe cut off time of 32 minutes These settings should be a...

Page 17: ...m the off position to the desired cabinet temperature When the desired temperature is reached and displayed on the exterior thermometer preheating is complete and the cabinet is ready to be loaded Please note that setting the thermostat higher than the desired temperature will not provide quicker preheat warm ups Warming cabinets are not designed to cook food All foods placed in the warming cabine...

Page 18: ...re two different types of evaporator assembly systems used throughout the value line and designer line models as shown in figures 9 and 10 LOW PROFILE CEILING MOUNT EVAPORATOR ASSEMBLY The low profile evaporator system is comprised of a generous sized evenly matched evaporator and air circulating fans contained within an easily accessible low silhouette interior ceiling mounted housing FIGURE 9 LO...

Page 19: ...ing readily accessible on the top of the cabinet and separate from the food storage zone The entire plug system is fully charged with refrigerant and mounted on a steel rail type base which can be easily removed from the cabinet if a field conversion refrigerator to freezer or vice versa is desired Before attempting to remove plug assembly consult factory FIGURE 10 PLUG TYPE TOP MOUNT EVAPORATOR A...

Page 20: ...pilaster screws which allow the strips to be readily removed for cleaning without the use of tools Shelf clips are easily installed by inserting them into the pilasters at the desired shelf location and shelf installation is as simple as placing the shelf on the clips as shown in figure 11 The standard pilaster and clip are shown in figure 11a and the optional heavy duty pilaster and clip are show...

Page 21: ...minum and stainless steel angle pan slides and universal angle pan slides are available and shown in figure 12 Please consult the price list for additional interior and exterior options and accessories available from the factory for your model FIGURE 11b OPTIONAL HEAVY DUTY PILASTER FIGURE 12 OPTIONAL ANGLE PAN SLIDES ...

Page 22: ...tory authorized parts only MAINTENANCE PERIODIC CLEANING PROCEDURE It is best to clean your refrigerator or freezer when the product load is at its lowest level inside your cabinet To clean the interior or exterior cabinet surfaces the following procedure should be followed 1 Disconnect your model from its power supply and remove all food product from inside 2 Open all doors and allow the cabinet ...

Page 23: ...on should be taken so that the closing mechanism is not allowed to spring back from the half open position since the spring will go past the closed position and may pop out of the top track Should this happen move the closing mechanism back to the closed position To replace the sliding glass door insert the door in the top track and use it to slide the closing mechanism to the half open position L...

Page 24: ...um cleaner with a brush attachment may aid in this cleaning process After cleaning restore electrical service to your model PARTS AND SERVICE Always provide the cabinet model and serial number located on the data plate on the inside right wall of the cabinet whenever contacting the factory or your dealer regarding questions or when ordering parts MODEL __ _____ _____ Serial _______________________...

Page 25: ...TO COOL DOWN Condensing unit starts and runs but short cycles on over load protector 1 ADDITIONAL CURRENT PASSING THROUGH OVERLOAD PROTECTOR 2 LOW VOLTAGE TO UNIT 3 OVERLOAD PROTECTOR DEFECTIVE 4 RUN CAPACITOR DEFECTIVE 5 EXCESSIVE DISCHARGE PRESSURE 6 EXCESSIVE SUCTION PRESSURE 7 INSUFFICIENT AIR SUPPLY 1 CHECK WIRE DIAGRAM CHECK FOR ADDED COMPONENTS CONNECTED TO WRONG SIDE OF OVERLOAD PROTECTOR ...

Page 26: ...ITION 5 DEFROST EVAPORATOR COIL 6 DETERMINE LOCATION AND REMOVE 7 CLEAN CONDENSER COIL 8 REPLACE EVACUATE AND RE CHARGE Start capacitor open shorted or blown 1 RELAY CONTACT NOT OPENING PROPERLY 2 PROLONGED OPERATION ON START CYCLE a LOW VOLTAGE TO UNIT b IMPROPER RELAY c STARTING LOAD TOO HIGH 3 EXCESSIVE SHORT CYCLING 4 IMPROPER CAPACITOR 1 CLEAN CONTACTS OR REPLACE RELAY 2 a DETERMINE REASON AN...

Page 27: ...DRIER EVACUATE AND RE CHARGE 2 OPEN VALVE FULLY OR REPLACE IF NECESSARY Noisy condensing unit 1 LOOSE PARTS OR MOUNTINGS 2 TUBING RATTLE OR VIBRATION 3 BENT FAN BLADE CAUSING EXCESSIVE VIBRATION 4 FAN MOTOR BEARINGS WORN 1 TIGHTEN ALL MOUNTING PARTS AND SHROUD COVER 2 REFORM TUBING TO BE FREE OF CONTACT 3 REPLACE FAN BLADE 4 REPLACE FAN MOTOR THERMOMETER READS DIFFERENT THAN ACTUAL TEMPERATURE 1 C...

Page 28: ... 26 WIRING DIAGRAMS ...

Page 29: ... 27 ...

Page 30: ... 28 ...

Page 31: ... 29 ...

Page 32: ... 30 ...

Page 33: ... 31 ...

Page 34: ... 32 ...

Page 35: ... 33 ...

Page 36: ... 34 ...