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TO BE CARRIED OUT BY THE INSTALLER

• 

Install a suitable disconnecting switch for each burner supply line.

• 

The disconnection must be carried out by means of a device 

complying with the following requirements:

 -

A disconnecting switch - circuit breaker, according to IEC 60947-

3 for at least the equipment category AC-23 B (non-frequent 

operations on highly inductive loads or AC motors).

 -

A control and protection switching device suitable for isolation 

according to IEC 60947-6-2.

 -

A switch suitable for isolation according to IEC 60947-2.

• 

The disconnecting device must:

 -

Ensure the isolation of the electrical equipment from the power 

supply line when in the stable OFF position indicated with “0”, 

and be in a stable ON position indicated with “1”.

 -

Feature a visible gap between contacts or a position indicator 

that cannot indicate OFF (isolated) until all contacts are actually 

open and the requirements for the isolation function are met.

 -

Feature a grey or black actuator which can be easily identified.

 -

Be padlockable in the OFF position. In case of lock-out, remote 

and local activation will not be possible.

 -

Disconnect all the active conductors of its power supply circuit. 

For TN power supply systems, the neutral conductor can be 

disconnected or not, except in the countries where the discon

-

nection of the neutral conductor (if used) is mandatory.

• 

Both disconnecting controls must be located at a height between 

0,6 m ÷ 1, 7 m with respect to the working plane.

• 

Since circuit breakers are not emergency devices, they can 

feature an additional cover or a door, which can be easily opened 

without any key or tool. Its function must be clearly indicated, e.g. 

with the relevant symbols.

• 

The burner can be installed only in TN or TT systems. It cannot 

be installed in isolated system of IT type.

• 

Do not reduce the section of the conductors. A maximum 

short-circuit current of 10kA is required at the connection point 

(before protection devices) in order to ensure the correct interven

-

tion of protection devices.

• 

The automatic reset function on the thermal device which protects 

the fan motor cannot be enabled (by irreversibly removing the 

relevant plastic label) for any reason.

• 

As for the connection of cables to the terminals of the electrical 

equipment, make sure that the earth conductor length is such as 

to ensure that it is not subject in any way to accidental discon

-

nection following any mechanical stress.

• 

Provide for a suitable emergency stop circuit able to perform a 

simultaneous stop in category 0 both on 230Vac single-phase 

line and on 400Vac three-phase line. The disconnection of both 

power supply lines ensures a “safe” transition in the shortest time 

possible.

• 

The emergency stop will have to be performed complying with the 

following requirements:

 -

The electrical emergency stop device must fulfil the “special 

requirements for control switches with direct opening” (refer to 

EN 60947-5-1: 2016, Attachment K).

 -

It is recommended that the emergency stop device is red and 

the surface behind it is yellow.

 -

The emergency action must be of the hold-to-run type and 

require a manual operation to be restored.

 -

When the emergency device is restored, the burner must not 

be able to start autonomously, but a further “run” action by the 

operator must be required.

 -

The emergency activation device must be clearly visible and 

easily reachable and actionable in the immediate vicinity of the 

burner. It must not be enclosed within protection systems or 

behind doors that can be opened with keys or tools.

• 

In the case that the burner is positioned in such a way that it 

cannot be easily reached, activated and serviced, provide for a 

suitable service plane in order to ensure that the control panel is 

positioned between 0.4 ÷ 2.0 metres with respect to the service 

plane. This is to ensure an easy access by the operator for main

-

tenance and adjustment operations.

• 

When installing the input power and control cables of the burner 

electrical equipment, remove the protection plugs and provide 

for suitable cable glands so that an “IP” protection degree equal 

to or higher than that indicated on the burner nameplate can be 

ensured.

5 / 28

0006160509_202301

ENGLISH

Summary of Contents for TBG 1600 LX ME

Page 1: ...ROGRESSIVE MODULATING GAS BURNERS WITH ELECTRONIC CAM ITALIANO Manuale istruzioni per l installazione l uso e la manutenzione IT Instruction manual for installation use and maintenance EN TBG 1600 LX...

Page 2: ......

Page 3: ...oni di ingombro 10 Applicazione del bruciatore alla caldaia 11 Linea di alimentazione 12 Collegamenti elettrici 13 Descrizione del funzionamento 14 Accensione e regolazione 15 Sensore fiamma 16 Regola...

Page 4: ...O DEGLI IMBALLAG GI Consultare il QRcode oppure visita la pagina web al link sottostante per ottenere indicazioni sullo smaltimento dell imballo http www baltur com extras etichettatura_ambientale_imb...

Page 5: ...ione elettrica staccando il cavo di alimen tazione dell interruttore generale Chiudere l alimentazione del combustibile attraverso la valvola manuale di intercettazione e asportare i volantini di coma...

Page 6: ...a come previsto dalle normative di sicurezza vigenti con dizione della categoria di sovratensione III Sguainare l isolante esterno del cavo di alimentazione nella misu ra strettamente necessaria al co...

Page 7: ...n motivo pu essere abilitata la funzionalit di ripristino automatico rimuovendo in modo irreversibile il relativo talloncino in plastica sul dispositivo termico posto a protezione del motore ventola N...

Page 8: ...fico inferiore alle condizioni di riferimento 15 C 1013 hPa mbar Gas metano Hi 9 45 kWh Stm 34 02 MJ Stm La pressione sonora e stata rilevata con bruciatore funzionante alla portata termica nominale m...

Page 9: ...eri di certificato di omologazione 14 Data di produzione mese anno 15 Codice a barre matricola bruciatore DATI REGISTRAZIONE PRIMA ACCENSIONE Modello Data ora Tipo di gas Indice di Wobbe inferiore Pot...

Page 10: ...teristiche bruciatore 1 2 3 5 8 10 4 7 13 6 9 11 12 14 15 CAMPO DI LAVORO 2 3 4 5 6 7 kWx1000 5 10 mbar 15 20 CDL_67570010 25 0 1 8 9 10 11 12 30 13 14 15 16 IMPORTANTE I campi di lavoro sono ottenuti...

Page 11: ...lettore combustibile spie di funziona mento e di blocco Impianto elettrico con grado di protezione IP54 CARATTERISTICHE TECNICO FUNZIONALI Bruciatore di gas conforme alle normative europee EN 676 ed a...

Page 12: ...A 67570010N2 4 5 M 45 I N L Modello A A1 A2 B B1 B2 B6 C D D1 E F TBG 1600 LX ME 1532 690 842 1108 765 343 359 2220 683 524 485 520 Modello G G1 H H1 I L M N TBG 1600 LX ME DN100 G1 2 222 225 685 630...

Page 13: ...portellone caldaia MONTAGGIO CORPO VENTILANTE Utilizzare le apposite catene o funi agganciate ai relativi golfari e asole 21 del bruciatore Il bruciatore predisposto di cerniera ad apertura ambidestra...

Page 14: ...1 16 1 Servomotore regolazione aria 2 Pressostato aria 3 Pressostato gas di massima 4 Valvola a farfalla modulazione erogazione gas 5 Valvola gas di lavoro con regolatore di pressione 6 Dispositivo co...

Page 15: ...sterno del locale caldaia in posizione facilmente raggiungibile La linea principale il relativo interruttore con fusibili devono essere adatti a sopportare la corrente massima assorbita dal bruciatore...

Page 16: ...un valo re di temperatura o pressione superiore a quella esistente in caldaia l apparecchiatura comanda la rotazione dei servomotori di regolazio ne dell erogazione aria gas e regola il numero di gir...

Page 17: ...e 2 in posizione chiuso Se i termostati o pressostati sicurezza e caldaia sono chiusi anch essi si ha l avvio del ciclo di funzionamento L apparecchio si accende Per la regolazione del bruciatore cons...

Page 18: ...e di fiamma come segue estrarre il sensore fiamma avviare il bruciatore l apparecchiatura completer il ciclo di controllo e dopo due secondi mander in blocco il bruciatore per mancata fiamma di accens...

Page 19: ...e come riferimento la curva potenza pressione per ogni mo dello Trovato il valore di pressione corrispondente alla potenza desiderata regolare la valvola gas fino all ottenimento della pressione indic...

Page 20: ...perdita di 130 mbar A questi si somma la contropressione in camera 130 6 136 mbar Questa la pressione di riferimento alla presa di pressione per ottene re una potenza di 10 500 kW Procedere quindi co...

Page 21: ...all ambiente di installazione e o dalla combustione Effettuare l analisi dei gas di scarico della combustione verifican do la correttezza dei valori di emissioni Nel caso si renda necessaria la pulizi...

Page 22: ...O PATTINO E VITI ANNO LEVE TIRANTI SNODI SFERICI CONTROLLO EVENTUALI USURE LUBRIFICAZIONE COMPONENTI ANNO IMPIANTO ELETTRICO VERIFICA CONNESSIONI E SERRAGGIO MORSETTI ANNO INVERTER PULIZIA VENTOLA DI...

Page 23: ...o di pagamento sono indipendenti e non fanno riferimento alla vita attesa di seguito indicata Per condizioni operative normali si intendono applicazioni su caldaie ad acqua e generatori di vapore opp...

Page 24: ...sfogata dall aria caso di prima accensione La pressione del gas insufficiente o eccessiva Passaggio aria tra disco e testa troppo chiuso RIMEDIO Invertire l alimentazione lato 230V del trasformatore d...

Page 25: ...SCHEMI ELETTRICI 23 28 0006160509_202301 ITALIANO...

Page 26: ...24 28 0006160509_202301 ITALIANO...

Page 27: ...25 28 0006160509_202301 ITALIANO...

Page 28: ...26 28 0006160509_202301 ITALIANO...

Page 29: ...27 28 0006160509_202301 ITALIANO...

Page 30: ...GOLATORE ELETTRONICO PA PRESSOSTATO ARIA Pm PRESSOSTATO DI MINIMA PM PRESSOSTATO DI MASSIMA PmP PRESSOSTATO DI MINIMA RAMPA PILOTA S1 INTERRUTTORE MARCIAARRESTO S2 PULSANTE SBLOCCO S24 INTERRUTTORE AC...

Page 31: ...rall dimensions 10 Burner connection to the boiler 11 Supply line 12 Electrical connections 13 Operating description 14 Starting up and regulation 15 Flame sensor 16 Gas pressure regulation 17 Diagram...

Page 32: ...and 55 C The storage time is 3 years INDICATIONS FOR DISPOSAL OF PACKAGING Consult the QRcode or visit the web page at the link below to obtain information on the disposal of the packaging http www ba...

Page 33: ...d If it is decided not to use the burner any more the following pro cedures must be performed by qualified technicians Switch off the electrical supply by disconnecting the power cable from the main s...

Page 34: ...d Remove the external insulating seal of the supply pipe necessary for the connection preventing the cable to touch metal parts The use of any electrically fed components entails complying with certai...

Page 35: ...of protection devices The automatic reset function on the thermal device which protects the fan motor cannot be enabled by irreversibly removing the relevant plastic label for any reason As for the co...

Page 36: ...g 485 00 Calorific power below reference conditions 15 C 1013 hPa mbar Natural gas Hi 9 45 kWh Stm 34 02 MJ Stm The acoustic pressure measured with burner operating at maximum rated thermal output ref...

Page 37: ...ate of approval 14 Manufacturing date month year 15 Bar code serial number of burner DATA RECORDED DURING FIRST START UP Model Date Time Type of gas Lower Wobbe index Lower calorific power Min gas flo...

Page 38: ...plate 1 2 3 5 8 10 4 7 13 6 9 11 12 14 15 OPERATING RANGE 2 3 4 5 6 7 kWx1000 5 10 mbar 15 20 CDL_67570010 25 0 1 8 9 10 11 12 30 13 14 15 16 IMPORTANT The operating ranges are obtained from test boi...

Page 39: ...shut down warning lights Electrical system with protection rating IP54 TECHNICAL FUNCTIONAL CHARACTERISTICS Gas burner compliant with the European standards EN 676 and with the European Directives 20...

Page 40: ...A2 A 67570010N2 4 5 M 45 I N L Model A A1 A2 B B1 B2 B6 C D D1 E F TBG 1600 LX ME 1532 690 842 1108 765 343 359 2220 683 524 485 520 Model G G1 H H1 I L M N TBG 1600 LX ME DN100 G1 2 222 225 685 630 M...

Page 41: ...able material ASSEMBLY OF VENTILATION SYSTEM Use the specific chains or ropes connected to the respective eyebolts and slots 21 of the burner The burner has an ambidextrous hinge opening for easy acce...

Page 42: ...Air regulation servomotor 2 Air pressure switch 3 Maximum gas pressure switch 4 Gas supply control butterfly valve 5 Operating gas valve with pressure regulator 6 Valve tightness control device integ...

Page 43: ...tch on the burner power supply line to be positioned outside the boiler room and easily accessible The main line and relevant switch with fuses must be suitable to support the maximum current absorbed...

Page 44: ...t If the modulation probe allows it regulation at a temperature or pres sure value higher than the one present in the boiler the equipment controls the rotation of the air gas flow rate regulation ser...

Page 45: ...ts or pressure switches safety and boiler are closed as well the operating cycle will start The equipment turns on For the regulation of the burner see RAPID GUIDE TO PRO GRAMMING and the specific ins...

Page 46: ...er two se conds will lock out the burner due to the lack of ignition flame switch off the burner reposition the photocell This test should also be conducted with the burner already on when extracting...

Page 47: ...fer to power pressure curve for each model Having found the pressure value corresponding to the desired output adjust the gas valve until the indicated pressure is obtained by measu ring the main gas...

Page 48: ...of 130 mbar is obtained Add the back pressure in chamber to these values 130 6 136 mbar This is the pressure at the pressure tap to obtain a power of 10 500 kW Then proceed to adjust the valve and ch...

Page 49: ...ities or deposits deriving from the installation environment and or from combustion Analyse combustion gases and check emissions values If the combustion head needs to be cleaned remove the components...

Page 50: ...WEAR AND OPERATION GREASING OF SLIDING BLOCK AND SCREWS YEAR LEVERS TIE RODS BALL JOINTS CHECK OF ANY WEAR COMPONENT LUBRICATION YEAR ELECTRICAL SYSTEM CHECK OF CONNECTIONS AND TERMINAL TIGHTENING YEA...

Page 51: ...ntracts and or delivery or payment notes if necessary are independent and do not refer to the expected lifespan stated below Normal operating conditions means applications on water boilers and steam g...

Page 52: ...e case of first ignition The gas pressure is insufficient or excessive Air flow between disk and head too narrow REMEDY Invert the ignition transformer power supply 230V side and check using an analog...

Page 53: ...WIRING DIAGRAMS 23 28 0006160509_202301 ENGLISH...

Page 54: ...24 28 0006160509_202301 ENGLISH...

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Page 56: ...26 28 0006160509_202301 ENGLISH...

Page 57: ...27 28 0006160509_202301 ENGLISH...

Page 58: ...R MV FAN MOTOR N1 ELECTRONIC REGULATOR PA AIR PRESSURE SWITCH Pm MINIMUM PRESSURE SWITCH PM MAXIMUM PRESSURE SWITCH PmP PILOT TRAIN MINIMUM PRESSURE SWITCH S1 START STOP SWITCH S2 RELEASE BUTTON S24 S...

Page 59: ......

Page 60: ...Il presente catalogo riveste carattere puramente indicativo La casa pertanto si riserva ogni possibilit di modifica dei dati tecnici e di quant altro in esso riportato Information contained in this c...

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