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0006081483_201512

ENGLISH

IGNITION AND REGULATION

1) Check that combustion head penetrates the combustion chamber 

by the amount requested by the manufacturer of the boiler. 

Check that the air adjustment device that closes the air on the 

combustion head is in correct position for the fuel supply required 

(the air passage between the diffusor disk and the head must be 

slightly reduced for low combustion supply and relatively open 

when combustion supply is higher). See chapter “Combustion 

head adjustment”.

2) It is indispensable to carry out a purge of the air contained in the 

pipeline, if it had not been carried out when connecting the burner 

to the gas pipeline. As a precaution, special care should be taken 

and doors and windows should be opened. Open the pipe union 

on the pipeline situated near the burner and then open a little the 

gas cut-off cock (or cocks). When the characteristic odour of gas 

can be smelled, close the cut-off cock. Wait long enough for the 

gas in the room to disperse, depending on local conditions, then 

connect the burner to the gas pipe again.

3) Check that there is water in the boiler and that the system’s gate 

valves are open.

4) Make absolutely sure that the products of combustion can be 

pressures). Rotate the manual head gas pressure adjustment 

device to the position which is best with respect to the modulation 

maximum thermal output and the furnace characteristics, 

following the instructions laid out in the section "Manual head 

gas pressure adjustment device".

7) Put the adjustment cam on the air adjustment electric servomotor 

(see adjustment instructions 0002933651) in the positions which 

are presumed to be appropriate in proportion to the minimum 

thermal output, the modulation maximum and the ignition thermal 

output.

8) Set the desired ratio between gas and air pressure, following the 

adjustment instructions of the pneumatic valve in the attached 

manual for the gas train installed

9) For initial adjustment operate the burner manually using the 

appropriate modulation connector supplied as standard (see 

section "instructions for manual operation of burner"). Now turn 

on the I/O (22) switch on the control panel. 
Note: Preventilation is carried out with air open and therefore, 

at the same time, the regulation servomotor is switched on and 

completes the full opening stroke cycle up to the "maximum" 

setting. Only when the adjustment servomotor has returned to 

the "ignition" position the control equipment will proceed with 

its program by switching on the transformer and the ignition 

gas valve.

  During preventilation, make sure that the air pressure switch 

changes its status (from the closed position without pressure 

measurement to the closed position with pressure measurement). 

  If the pressure switch does not detect sufficient pressure 

(and does not change status), neither the transformer nor the 

pilot flame gas valve are activated and the equipment locks 

out. However, an occasional lock-out during the first stage 

of ignition is normal, as air is still present in the valve train 

pipeline. The air must be vented to obtain a stable flame.  

To release, press the “reset” button (21) (see diagram 

0002936311).

When first switching on, repeated “lock outs” may occur due to:

a) The gas piping not being freed of the air sufficiently and so the 

gas quantity is not enough to provide a stable flame.

b) “lock out” with flame present may be caused by instability in the 

ionisation area, due to an incorrect air/gas ratio. This can be 

solved by changing the amount of air and/or gas supplied so 

as to find the right ratio. This problem could also be caused by 

a wrong air/gas distribution in the combustion head. This can 

be remedied with the combustion head adjustment device by 

closing or opening the air passage further between combustion 

head and gas diffuser.

c) It may happen that the ionisation current is interfered with by the 

discharge current of the ignition transformer (the two currents 

have a common path on the burner’s “mass”) so the burner gets 

locked out due to insufficient ionisation. This can be remedied 

by inverting the supply (230V side) of the ignition transformer. 

This problem may also be caused by an insufficient “ground 

connection” from the burner’s casing. 

d) In the event that ignition is difficult it is advisable to use the ignition 

released freely (boiler and flue dampers must be open).

5) Make sure that the voltage of the electric line to which the burner 

is to be connected, corresponds to that required by the burner 

and that the electrical connections have been prepared to match 

the voltage rating available. Check that all electrical connections 

made on-site are performed correctly as shown in our wiring 

diagram.

6) Apply a pressure gauge of appropriate scale to the pressure 

intake of gas to indicate the adjustment value (if the amount of 

pressure to be used permits, it is preferable to use a water column 

instrument; do not use instruments with indicator hands for low 

Summary of Contents for TBG 45 PN-V

Page 1: ...BG 60 PN V Manuale istruzioni per l uso ISTRUZIONI ORIGINALI IT ORIGINAL INSTRUCTIONS ARE IT 0006081483_201512 BRUCIATORI DI GAS BISTADIO CON INVERTER UK Manual user instructions TWO STAGE GAS BURNER...

Page 2: ......

Page 3: ...i che costituisce parte integrante ed essenziale del prodotto Leggere attentamente le istruzioni prima di mettere in funzione il bruciatore o di eseguire la manutenzione I lavori sul bruciatore e sull...

Page 4: ...ocare e lasciare l apparecchio assicurarsi sempre che il libretto accompagni l apparecchio in modo che possa essere consultato dal nuovo proprietario e o dall installatore Per tutti gli apparecchi con...

Page 5: ...dell impianto di adduzione del combustibile onde rimuovere eventuali residui che potrebbero compromettere il buon funzionamento del bruciatore Per la prima messa in funzione dell apparecchio far effe...

Page 6: ...CO secondo Classe III della normativa europea EN676 Funzionamento a due stadi progressivi di potenza Possibilit di funzionamento a modulazione di potenza tramite montaggio del regolatore automatico di...

Page 7: ...a portata minima e massima dell aria tramite servomotore elettrico Rampa gas completa di valvola di sicurezza e di funzionamento proporzionale ad azionamento pneumatico pressostato di minima regolator...

Page 8: ...amera di combustione devono essere rispondenti alla normativa vigente in caso contrario vanno consultati i costruttori CAMPO DI LAVORO COMPONENTI QUADRO ELETTRICO 13 Apparecchiatura 14 Trasformatore d...

Page 9: ...ntercettazione manuale e un giunto antivibrante disposti secondo quanto indicato nello schema SCHEMA DI PRINCIPIO BRUCIATORE GAS N 02910950 PN Legenda 1 Valvola di intercettazione manuale 2 Giunto ant...

Page 10: ...o a filo diffusore Fissare il bruciatore 4 alla caldaia 1 tramite i prigionieri le rondelle e i relativi dadi in dotazione 7 Sigillare completamente con materiale idoneo lo spazio tra il cannotto del...

Page 11: ...le due spine a 7 e a 4 poli vedi figura 4 gli alloggiamenti dei cavi per le spine a 7 e a 4 poli sono previsti rispettivamente per cavo 9 5 10 mm e 8 5 9 mm questo per assicurare il grado di protezio...

Page 12: ...fettuare la preventilazione della camera di combustione Durante la fase di preventilazione il motore si porta alla velocit V2 Contemporaneamente la rotazione del servomotore 1 porta la serranda dell a...

Page 13: ...ivo di arresto il bruciatore viene nuovamente inserito secondo il programma descritto nel paragrafo precedentede Leregolazionisopraespostesonoindicative posizionare la testa di combustione in funzione...

Page 14: ...E LA REGOLAZIONE DELLE CAMME UTIZZATE SI AGISCE SUI RISPETTIVI ANELLI I II III IV L INDICE DELL ANELLO INDICA SULLA RISPETTIVA SCALA DI RIFERIMENTO L ANGOLO DI ROTAZIONE IMPOSTATO PER OGNI CAMMA PERNO...

Page 15: ...1 La tabella rappresenta gli intervalli all interno dei quali si trova la frequenza impostata INVERTER in funzione del numero di led rossi accesi Terminata la regolazione della velocit in Vs basta pr...

Page 16: ...alori non accettabili Lo stato di fault non permane in quanto il motoinverter si resetta e riparte automaticamente Temperatura ambiente non accettabile Ta 70 C Insufficiente scambio termico da parte d...

Page 17: ...apertura della farfalla gas visualizzata nel disegno Per effettuare la regolazione allentare la vite 1 e ruotare il volantino 2 riferendosi alle tacche numerate Posizionare la tacca desiderata in cor...

Page 18: ...o della rampa gas installata Per la regolazione iniziale ricorrere al funzionamento in modalit manuale del bruciatore utilizzando l apposito connettore modulazione fornito a corredo vedi paragrafo Ist...

Page 19: ...l a p o r t a t a termica massima Con l ausilio degli appositi strumenti provvedere alla regolazione dell erogazione di aria e gas secondo la procedura di seguito descritta Variare la velocit di rota...

Page 20: ...te tra i morsetti 30 e 31 del circuito stampato ed inserendo il bruciatore L apparecchio deve eseguire completamente il suo ciclo e tre secondi dopo che si formata la fiamma di accensione arrestarsi i...

Page 21: ...o l indicatore di guasto rimane acceso fis so In tale condizione possibile attivare la diagnostica visiva della causa del guasto secondo la tabella codici er rore premendo per pi di 3 secondi il pulsa...

Page 22: ...piastrina mobile 3 sia tenuta bloccata dalla vite 4 Questo consentir una volta terminate le operazioni di manutenzione di risistemare il gruppo miscelazione nella stessa posizione a cui era stato pre...

Page 23: ...gomito 4 e il miscelatore 6 in modo che l ingresso del gas sia rivolto verso l alto figura 1 Fissare nuovamente al tubo mandata gas il miscelatore e l asta di avanzamento del gruppo Togliere ora i 4 d...

Page 24: ...latore 3 Posizionare le feritoie C a filo del disco fiamma D come rappresentato in figura bloccare in modo adeguato le nuo ve riduzioni agendo sulle rispettive viti 1 Dopoaverallentatolevitidifissaggi...

Page 25: ...ciente non si verifica la corrente di ionizzazione Verificare l efficienza della massa all apposito morsetto della apparecchiatura e al collegamen to a terra dell impianto elettrico L apparecchio va...

Page 26: ...24 26 0006081483_201512 ITALIANO CORRENTE DI IONIZZAZIONE MINIMA 3 A A RICHIESTA SCHEMA ELETTRICO...

Page 27: ...MA P1 CONTAORE PA PRESSOSTATO ARIA Pm PRESSOSTATO DI MINIMA R10 POTENZIOMETRO S1 INTERRUTTORE MARCIAARRESTO S2 PULSANTE SBLOCCO S5 COMMUTATORE MIN MAX SG INTERRUTTORE GENERALE T2 TERMOSTATO 2 STADIO T...

Page 28: ...26 26 0006081483_201512 ITALIANO...

Page 29: ...GI GI Mist Minicomist PYR RiNOx Spark Sparkgas TBG TBL TS IBR IB Variant LX with low NOx emissions respect the minimal regulation of the European Directives 2009 142 EC G A D 2004 108 EC E M C 2006 9...

Page 30: ...ransferred to another owner or if the owner moves and leaves the equipment make sure that the booklet always goes with the equipment so it can be consulted by the new owner and or installer For all eq...

Page 31: ...ty pumps burner etc GAS LIGHT OIL OR OTHER FUEL SUPPLIES General warning notes Installation of the burner must be carried out by qualified technicians and in compliance with current law and regulation...

Page 32: ...IONS Gas burner with low NOx and CO emissions in accordance with Class III of the European standard EN676 Two stage progressive output operation Ability to operate with output modulation by means of m...

Page 33: ...nce of combustion air Minimum and maximum air flow adjustment for by means of electric servomotor Gas train complete with security valve and proportional functioning pneumatic functioning minimum pres...

Page 34: ...correspond ing to the standard EN676 and are indicative of the combination burner boiler For correct working of the burner the size of the combustion chamber must correspond to current regulations if...

Page 35: ...ut off valve an interception valve and an anti vibration joint must be installed upstream of the gas valve as shown in the diagram GENERAL GAS BURNER SYSTEM Legend 1 Manual shut off valve 2 Anti vibra...

Page 36: ...will be cut flush with the diffuser Fasten the burner 4 to the boiler 1 by means of the stud bolts washers and the nuts provided 7 Completely seal the space between the burner sleeve and the hole in...

Page 37: ...sten the cable float Finally connect the two 7 and 4 pole plugs see figure 4 The housings for the cables for the 7 and 4 pole plugs are for 9 5 10 mm and 8 5 9 mm cable respectively this is to ensure...

Page 38: ...f the combustion chamber During the preventilation phase the motor goes to speed V2 At the same time the rotation of the servomotor 1 puts the air shutter into the open position corresponding to the m...

Page 39: ...he program described in the previous section ADJUSTING AIR ON THE COMBUSTION HEAD The combustion head has an adjustment device that allows the air passage between the disk and the combustion head to b...

Page 40: ...N CAM III 20 TO ADJUST THE SETTING OF THE CAM USED USE THE RESPECTIVE RINGS I II III IV THE SCALE ON THE RING INDICATES THE RESPECTIVE REFERENCE SCALEOFTHEROTATIONANGLESETFOREACHCAM INSERTION AND DISI...

Page 41: ...o V1 will start flashing At this point the same procedure described above is repeated to adjust in sequence the motor rotation speed in V1 and V2 while V3 is ignored for TBG 45 60 PN V models Having f...

Page 42: ...exchange by the heat sink Check that the space between the heat sink fins is not clogged by dust or dirt No 4 green LEDs on red LED No 3 on The burner power supply voltage has reached unacceptable val...

Page 43: ...shown in the diagram by altering head gas pressure Per effettuare la regolazione allentare la vite 1 e ruotare il volantino 2 riferendosi alle tacche numerate Position the desired mark in corresponde...

Page 44: ...e adjustment servomotor has returned to the ignition position the control equipment will proceed with its program by switching on the transformer and the ignition gas valve During preventilation make...

Page 45: ...the percentage of carbon monoxide CO present in the fumes does not exceed the limit set by regulations at the time of installation 14 After setting operation to the maximum thermal output it is necess...

Page 46: ...has been disconnected MANUAL BURNER OPERATION INSTRUCTIONS Combustion may be checked throughout the entire modulation range by means of manual adjustments to operation Use the modulation connector B i...

Page 47: ...ndition visual diagnostics of the cause of fault ac cording to the error code table can be activated by holding down the lockout reset button for more than 3 seconds Holding down the reset button agai...

Page 48: ...ake sure that mobile plate 3 is held in place by screw 4 This will permit the mixer unit to be reassembled in the position adjusted previously after completion of maintenance work Loosen screw 5 which...

Page 49: ...2 Turn the bend coupling through 180 4 and the mixer 6 in such a way that the inlet gas is turned upwards figure 1 Again fix the mixer and the unit s forward movement rod to the gas delivery pipe 3 No...

Page 50: ...at the same level of the disk flame D as shown in the figure fixing in the proper way the new reducers by turning the respective screws 1 After having loosened the hold ing screws 1 remove the reducer...

Page 51: ...nization current cannot be checked Check the efficiency of the earth at the terminal concerned in the equipment and at the earth connection of the electric system The apparatus goes into lock out gas...

Page 52: ...24 26 0006081483_201512 ENGLISH WIRING DIAGRAM...

Page 53: ...PRESSURE SWITCH P1 HOUR METER PA AIR PRESSURE SWITCH Pm GAS MIN PRESSURE SWITCH R10 POTENTIOMETER S1 ON OFF SWITCH S2 RE SET PUSH BUTTON S5 MIN MAX COMMUTATOR SG GENERAL SWITCH T2 2ND STAGE THERMOSTA...

Page 54: ...26 26 0006081483_201512 ENGLISH...

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Page 56: ...e Italy Tel 39 051 6843711 Fax 39 051 6857527 28 www baltur it info baltur it Il presente catalogo riveste carattere puramente indicativo La casa pertanto si riserva ogni possibilit di modifica dei da...

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