Bambi VT150, Operator'S Handbook Manual

Page 1: ...ll Lane Heartlands Birmingham B7 5HT Tel 0121 322 2299 Fax 0121 322 2297 Email sales bambi air co uk www bambi air co uk VT75 VT150 VT200 VT250 VT300 VT400 VT75D VT150D VT200D VT250D VT300D VT400D VTS75 VTS150 VTS200 VTS250 VTS75D VTS150D VTS200D VTS250D VTH75 VTH150 VTH200 VTH75D VTH150D VTH200D ...

Page 2: ... mechanical or personnel hazards and will invalidate your warranty Bambi reserves the right to modify the contents of this operating booklet without notice and the information is in no way binding on the company Warranty Provided the operating instructions have been followed and the compressor has been properly maintained Bambi VT and VTS compressors are guaranteed against faulty workmanship for a...

Page 3: ...the compressor Site in a dry area avoiding damp or humid conditions The site must be dust free well ventilated and have a cool ambient temperature 40 C should be regarded as the maximum allowable ambient What you must not do Enclose the compressor or allow hot air generated by the motor to re circulate around the compressor Ensure there is 30cm clearance around the compressor Restrict air flow aro...

Page 4: ...will need to fit before use Attach the condensate bottle mounting bracket to the front panel of the compressor using the 2 plastic clips provided These are a simple push fit Slide the condensate bottle into the mounting bracket Fig 2 VTS Condensate bottle position Push the black plastic condensate tube which emerges from the front panel into the hole in the lid of the bottle As on Fig 2 Fit the ex...

Page 5: ...are fitted with a sequential start system to reduce electrical loading You will notice one motor starting a few seconds after the other single phase only This is normal As air is used the pressure drops and the motor will restart at the preset pressure Approx 2 Bar differential Note Each time the compressor switches off or the power supply is interrupted you will hear a short hiss of air You are h...

Page 6: ... until an audible click is heard Retighten without using excessive force Fig 6 Pressure relief valve positions 6 Operation Dryer Models When equipped with an air dryer unit the compressor will automatically dry the compressed air before it is stored in the air receiver This happens automatically and requires no additional maintenance This eliminates the need to manually drain the air receiver Oper...

Page 7: ...ll activate To re set follow the procedure below Models VT H 75 75D VT H 150 150D VT H 200 200D VT250 250D Switch off at the pressure switch see Fig 2 Allow 50 minutes for the motor to cool down then switch back on at the pressure switch The compressor will now restart Models VTS75 75D VTS150 150D VTS200 200D VTS250 250D Do not switch the compressor off after overheating as this will prevent the i...

Page 8: ... in place and remove the end covers Remove the bolts holding the top cover in place Gently lift up the top housing Note Do not use excessive force as this will strain the electrical and air connections Carefully pull apart the electrical multi connector by squeezing the side clips and gently pulling the connector apart Do not use excessive force To release the air connections push the connector co...

Page 9: ...20 240 380 415 Frequency Hz 50 Amps Single phase 3 phase 6 8 2 9 Displacement l min 175 VT 2 0Hp Pump Specification Motor kW Hp 1 5 2 0 Voltage Single phase 3 phase 220 240 380 415 Frequency Hz 50 Amps Single phase 3 phase 9 9 3 6 Displacement l min 220 VT 2 5Hp Pump Specification Motor kW Hp 1 84 2 5 Voltage Single phase 3 phase 220 240 380 415 Frequency Hz 50 Amps Single phase 3 phase 12 9 4 6 D...

Page 10: ... x 10mm tube elbow BPB0277 11 Red nylon drain tube BPB0284 12 50mm tank pressure gauge BPB0658 13 Pressure switch BPB0550 14 40mm line pressure gauge BPB0657 15 Pressure regulator BPB0510 16 18 Safety valve BPB1084 19 1 4 M F elbow BPB1139 20 3 8 adaptor BPB0283 21 Delivery pipe BPB0508 22 1 8 x 6mm elbow push fitting BPB0044 23 3 8 Elbow BPB0282 24 Non return valve BPB0656 1 3 5 7 8 9 10 11 13 12...

Page 11: ...rubber mounting BPB1296 10 Drain valve tap BPB0895 11 3 8 x 10mm tube elbow BPB0276 12 Red nylon drain tube BPB0284 13 50mm tank pressure gauge BPB1081 14 Pressure switch BPB0550 15 40mm line pressure gauge BPB1077 16 Pressure regulator BPB0510 17 1 4 x 1 4 adaptor BPB1078 18 1 4 on off tap BPB1079 19 Safety valve BPB1084 20 1 4 M F elbow BPB1139 21 1 4 Extension piece BPB0152 22 Delivery pipe BPB...

Page 12: ... 26 27 28 29 30 31 32 33 34 35 36 37 38 2 15 41 39 40 30 10 15 15 15 41 13 15 15 4 18 43 42 41 Push fit Reducer 10mm Male 6mm female BPB1338 Ref No Description Part No 1 1 4BSP Condensate Diffuser BPB1348 2 1 4BSPF x 10mm Tube connnector BPB1347 3 Condensate bottle complete BPB0088 4 6mm nylon tube BPB0203 5 10mm Push fit Y connector BPB1346 6 1 8 x 6mm Tube Elbow BPB0278 7 Solenoid valve c w cabl...

Page 13: ... 31 33 34 35 24 2 10 26 25 36 40 39 37 6 13 14 11 32 3 12 10 14 17 40 10 32 18 38 14 20 16 19 41 42 21 43 47 Push fit Reducer 10mm Male 6mm female BPB1338 4 Ref No Description Part No 1 1 4BSP Condensate Diffuser BPB1348 2 1 4BSPF x 10mm Tube connnector BPB1347 3 Condensate bottle complete BPB0088 4 6mm nylon tube BPB0203 5 10mm Push fit Y connector BPB1346 6 1 8 x 6mm Tube Elbow BPB0278 7 Solenoi...

Page 14: ... tube elbow VT200 BPB0280 10b 3 8 x 10mm tube elbow VT150 BPB0277 11 Drain tube BPB0284 12 50mm tank pressure gauge BPB0658 13 Pressure switch BPB0550 14 40mm line pressure gauge BPB0657 15 Pressure regulator BPB0510 16 1 4 adaptor BPB1078 17 On off tap BPB1079 18 Safety valve BPB1084 19 1 4 elbow BPB1139 20 3 8 adaptor BPB0283 21 Delivery pipe BPB0508 22 1 8 x 6mm elbow tube fitting BPB0044 23 3 ...

Page 15: ...296 9 3 8 x 1 4 Reducing bush BPB0356 10 1 4 drain tap BPB0895 11 1 4 x 10mm tube elbow BPB0276 13 12 Drain tube BPB0284 13 50mm tank pressure gauge BPB1081 14 Pressure switch BPB0550 15 40mm line pressure gauge BPB1077 16 Pressure regulator BPB0510 17 1 4 Adaptor BPB1078 18 On off tap BPB1079 19 Safety valve BPB1084 20 1 4 Elbow BPB1139 21 1 4 Extension piece BPB0152 22 Delivery pipe BPB0798 1 7 ...

Page 16: ...pipe BPB0508 39 Purge tank bleed valve BPB0775 40 Purge tank BPB0484 41 10mm Nylon tube BPB0551 42 Push fit Reducer 10mm Male 6mm Female BPB1338 42 Ref No Description Part No 1 1 4BSP Condensate Diffuser BPB1348 2 1 4BSPF x 10mm Tube connnector BPB1347 3 Condensate bottle complete BPB0088 4 6mm Nylon tube BPB0203 5 6mm Divider BPB0279 6 1 8 x 6mm Tube Elbow BPB0278 7 Solenoid valve c w cable BPB05...

Page 17: ...n return valve BPB0656 17 Adaptor BPB0356 18 Extension BPB0152 19 30mm Rubber mounting BPB1296 43 Push fit Reducer 10mm Male 6mm Female BPB1338 44 Ref No Description Part No 1 1 4BSP Condensate Diffuser BPB1348 2 1 4BSPF x 10mm Tube connnector BPB1347 3 Condensate bottle complete BPB0088 4 6mm Nylon tube BPB0203 5 10mm Push fit Y connector BPB1346 6 1 8 x 6mm Tube Elbow BPB0278 7 Solenoid valve c ...

Page 18: ... plug seal BPB0502 23 Hex screw BPB0265 24 1 4 Tee BPB1109 25 M6 x 25 washer BPB0121 26 M8 nut BPB0161 27 1 4 x 10mm Elbow BPB0276 28 Reducing bush BPB0255 29 1 4 x 6mm Tube swivel elbow BPB0042 30 6mm tube Y connector BPB0279 31 3 8 x 6mm Tube fitting BPB0756 32 Drain tap BPB0281 33 1 4 x 6mm Elbow BPB0042 34 Pressure switch BPB0550 35 Safety valve BPB1084 36 Cabinet tray BPB0764 37 0 75 1 5HP cr...

Page 19: ...17 1 5 7 8 13 14 15 16 17 15 18 19 20 21 24 25 26 27 28 30 31 32 33 34 36 2 4 23 22 35 38 29 39 37 6 11 12 10 29 40 3 45 42 43 41 41a 44 46 29 47 46 48 49 50 9 ...

Page 20: ...3 8 x 10mm Tube connector BPB0275 VTS75D 150D 200D 18 29 3 8 Non return valve BPB0822 30 3 8 Plated elbow BPB0282 31 Safety valve BPB1084 32 Pressure switch BPB0550 33 Delivery pipe BPB0508 34 1 4 Tee piece BPB1109 35 1 4 x 6mm Tube fitting BPB0043 36 1 2 x 1 4 Flanged bush BPB1237 37 M8 Hex full nut BPB0161 38 M8 x 25 washer BPB0121 39 M8 x 16mm set screw CP2737 40 10mm Push fit Y connector BPB13...

Page 21: ...w xplo to go in 1 5 5 5 8 9 12 13 14 15 11 16 17 18 19 20 11 10 23 24 26 27 3 28 29 30 2 4 22 21 30 32 33 34 31 6 10 11 11 25 11 3 35 38 39 40 37 42 42a 43 43a 44 37 46 45 48 17 37 47 41 49 50 51 52 55 53 54 57 36 37 7 56 ...

Page 22: ...w tube fitting BPB0044 11 3 8 X 3 8 N R valve BPB0656 12 Pressure gauge BPB1081 13 3 8 Tee BPB0802 14 Safety valve BPB1084 15 1 4 Elbow BPB1139 16 Pressure switch BPB0550 17 1 4 x 1 4 Adaptor BPB1078 18 3 8 x 3 8 Adaptor BPB0283 19 On Off valve BPB1079 20 Regulator BPB0510 21 Pressure gauge BPB0657 22 Base plate BPB0319 23 Drain valve BPB0895 24 Hose tail BPB1076 25 1 4 Elbow BPB1139 26 Swivel cas...

Page 23: ...081 21 Safety valve BPB1084 22 1 4 Elbow BPB1139 23 Pressure gauge BPB0657 24 Pressure switch BPB0550 25 3 8 x 3 8 Adaptor BPB0283 26 On Off valve BPB1079 27 Regulator BPB0510 28 Base plate BPB0315 29 Elbow BPB1139 30 Hose tail BPB1076 31 Drain valve BPB0895 32 Swivel castor with brake BPB0812 33 Inspection plug seal BPB0502 34 Inspection plug BPB0243 35 Swivel castor BPB0811 36 59ltr vessel BPB02...

Page 24: ...PB0517 21 20mm Rubber mount BPB0273 22 M8 Flanged nut BPB0130 23 40mm Rubber mount BPB0272 24 Cabinet LH panel BPB0351 25 1 8 x 6mm Elbow BPB0278 26 Delivery pipe BPB0508 27 3 8 x 10mm Tube elbow BPB0277 28 3 8 Elbow BPB0282 29 Non return valve BPB0656 30 Solenoid valve cable assembly BPB0545 31 After cooler mounting bracket BPB0336 32 Cooling fan housing Large BPB0767 33 Cutout Reset switch BPB07...

Page 25: ...23 1 5 7 8 5 9 13 14 15 16 17 18 19 20 21 22 24 25 26 27 28 30 31 32 33 34 36 2 4 23 25 35 37 38 39 19 6 10 10 12 11 29 40 3 42 43 44 41 45 5 46 47 53 11 ...

Page 26: ...al Coalescing BPB1359 26a 1 4bsp x 1 8bsp Reducing Bush BPB0041 27 Element for BPB1359 BPB1367 28 Delivery pipe BPB0508 29 3 8 Bulkhead connector BPB0749 30 3 8 Elbow BPB0629 31 Twin tower dryer BPB0836 32 Relief valve 10bar BPB1084 33 Extension piece BPB0150 34 59ltr vessel BPB0230 35 1 4 x 6mm Tube elbow BPB0042 36 Inspection plug seal BPB0502 37 Flanged inspection plug BPB0243 38 Non return val...

Page 27: ...5 7 8 9 10 15 16 17 18 19 20 21 22 23 24 27 28 29 30 31 33 34 35 36 37 39 2 4 25 38 41 42 43 40 6 11 13 14 12 32 44 3 46 47 48 45 49 51 9 8 8 8 21 26 26 26 25 22 25 29 23 21 53 54 55 52 56 57 48 48 50 21 26a ...

Page 28: ... BPB0281 16 Solenoid c w cable BPB0545 17 1 8 x 6mm Push fitting BPB0154 18 Crankcase mounting bracket VT300 BPB0347 18a Crankcase mounting bracket VT400 BPB0517 19 20mm Rubber mounting BPB0273 20 40mm Rubber mounting BPB0272 21 Motor mounting bracket VT300 BPB0321 21a Motor mounting bracket VT400 BPB0516 22 Electrics enclosure BPB0513 23 Sequential timer BPB0512 24 6mm Nylon tube BPB0203 25 1 8 x...

Page 29: ...er Centrifugal Coalescing BPB1359 25a Coalescing filter auto drain BPB1336 26 Element for BPB1359 BPB1367 27 1 4 x 3 8 Adaptor BPB0591 28 Dryer mounting clamp BPB0503 29 Purge tank BPB0484 30 Purge tank bleed pipe BPB0775 31 Dryer assembly BPB0548 32 1 4 x 10mm Swivel elbow BPB0276 33 Solenoid valve c w cable BPB0545 34 3 8 x 10mm Connector BPB0275 35 Non return valve BPB0656 36 1 4BSFP x 10mm Tub...

Page 30: ...citor VT150 BPB0696 34 Motor fan cover BPB0618 30a 30b 1a 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 23 24 25a 25b 26 27 28 29 4 5 10 31 21 35 Terminal box for VT pumps BPB1329 32 22 1b Ref No Description Part No 1a 3 8 Elbow BPB0614 1b 3 8 Elbow BPB0654 2 Block fixing BPB0665 3 Block screw BPB0667 4 Block bearing BPB0668 5 Short spacer BPB0669 6 Con rod BPB0670 7 Con rod bearing BPB0671 8 Ecce...

Page 31: ...cover BPB0716 36 Motor fan cover BPB0619 10 1b 2 3 4 5 6 7 8 9 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 4 11 5 33 1a 24 34 37 Terminal box for VT pumps BPB1329 Ref No Description Part No 1a Elbow BPB0614 1b 3 8BSP M M Equal adaptor BPB0654 2 Block fixing BPB0665 3 Block screw BPB0667 4 Block bearing BPB0668 5 Short spacer BPB0669 6 VT200 Con rod BPB0700 7 Con rod bearing BPB0671...

Page 32: ...Connecting pipe nut BPB0986 46 Connecting pipe olive BPB0985 3 5 6 7 8 13 14 15 16 17 18 19 20 21 24 25 26 27 28 30 31 32 33 34 36 1a 23 22 35 38 39 40 37 4 9 11 12 10 29 41 2 43 42 1b 5 14 4 Ref No Description Part No 1a Outlet connector BPB0614 1b Outlet connector BPB0654 2 Block fixing BPB0665 3 Block screw BPB0667 4 Block bearing BPB0668 5 Short spacer BPB0669 6 Con rod BPB0670 7 Con rod beari...

Page 33: ...ER Wiring Diagrams SINGLE PHASE K Live Neutral Earth KKEY 31 A1 15 18 A2 DO NOT ALTER VT300 400 300D 400D Electrics enclosure Motor 1 Fan 1 Solenoid 1 Fan 2 Solenoid 2 Motor 2 Supply 1 5 To electrics enclosure 1 Supply 2 Solenoid 3 Earth 4 Motor 5 Pressure Switch 6 Cooling fan 7 Timer box VT250D only ...

Page 34: ... Solenoid 10 Compressor 11 Cooling fan 12 Power in 12 11 8 7 6 5 4 3 9 2 1 10 1 Thermal fan switch 2 Pressure switch 3 Exhaust fan 4 Thermal trip 5 6 7 8 Connection blocks 9 Solenoid 10 Compressor 11 Cooling fan 12 Power in 12 11 8 7 6 5 4 3 9 2 1 Earth to case Earth to case Wiring Diagrams SINGLE PHASE VTS K Live Neutral Earth KKEY ...

Page 35: ... Thermal trip 5 6 7 8 14 15 Connection blocks 9 Solenoid 10 Motor 11 Aftercooler fan 12 Thermal fan switch 13 Timer box Note Timer box only used on Dryer models NOTE The cooling fans remain live even with the power switch in the OFF position K Live Neutral Earth KKEY Wiring Diagrams SINGLE PHASE VTS cont d 3 3 14 15 ...

Page 36: ...OTOR 2 N GREY BLUE EARTH BROWN BLACK Solenoid 1 Solenoid 2 Fan 1 Fan 2 Overload set to 10 amps DO NOT ALTER NOTE Fans only used on dryer models L1 L2 L3 SUPPLY VT300 400 300D 400D PRESSURE SWITCH MOTOR L1 L2 L3 SUPPLY Connector block SOLENOID AFTER COOLER FAN Dryer models only K Live Neutral Earth KKEY 34 ...

Page 37: ...ure Company 35 BPVT 1 Service Kit covers models VT75 VT150 VT250 2 kits VT300 2 kits including H D S variants BPVT2 Service Kit covers models VT200 and VT400 2 kits including H D S variants BPB0655 required to change the Coalescing Filter Element BPDSK Service Exchange Dryer SERVICE KITS ...

Page 38: ...010 Class 9 2 9 Molecular Sieve Type BS4A 2 5 5 00mm Test Result 40 Degree Dew Point Duty Cycle Time Full Flow 50 Performance 100 pass NOTE To ensure the optimum performance of your Bambi dryer please note that the desiccant and filter need to be changed every two years or if the Dew Point level is no longer achieved due to degradation of the desiccant in extreme working conditions 36 ...

Page 39: ...37 NOTES ...

Page 40: ...TH SERVICE KIT L Clutterbuck Director BAMBI AIR LTD 152 Thimble Mill Lane Heartlands Birmingham West Midlands B7 5HT Tel 0121 322 2299 Fax 0121 322 2297 e mail EC Declaration of Conformity Declaration de Conformite CE EG Konformitatserklarung Declaracion de Conformidad CE EG Verklaring van Overeenstemming Bambi Air Compressors declares that this product conforms to the European Directives listed b...