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BAND-IT-IDEX, Inc. 
A Unit of IDEX Corporation 
4799 Dahlia Street 
Denver, CO 80216-0307 USA 
P: 1-800-525-0758 
F: 1-800-624-3925

 

Document # P07886 Rev. L 

© Copyright  

BAND-IT-IDEX, Inc. 2010 

All rights reserved 

www.BAND-IT-IDEX.com 

 

Page 5 of 14 

UL4000 

Ultra-Lok

 Tool  

 

Settings 

 

 

 

 
 
 
 

     
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

NOTE: When tightening the adapter clamping screw, safety clutch (M21790) must be engaged 
with tension screw inside of BAND-IT tool.  

Important: 

Changing speed setting will alter tension output. Speed setting must remain at 

1

 when 

applying  tension  to  the  clamp  tail.  Drill  switch  must  be  depressed  fully  by  the  operator  to  attain 
correct  tension  when  installing  clamps.  Tension  output  may  be  somewhat  different  from  tool  to 
tool on the same setting, depending on condition and wear of internal components. 
 
Caution:  Improperly tightened clamps may result in dangerous assemblies, which could cause 
injuries or property damage. 
 
Using correctly sized clamps (diameter) will, in most cases, eliminate the need to pull on clamp 
tail more than once.  Tension block moves approximately 5”.  On occasion, if needed, large size 
clamps can be installed by taking several bites (clamp tail feeds out through back of tool).  
Position of tension block, containing gripper, can be monitored through viewing holes just under 
cut-off handle.  Tool features built-in, disengaging mechanism to prevent tension screw from 
jamming up.  Excessive use of this feature will wear clutch mechanism and/or tension screw out 
prematurely. 

 

CAUTION ! 

 

The UL4000 tool is designed to work mounted to the DeWalt DC987/DW987/DC925 cordless drill.  Use of any other 
drills  in  place  of  the  DeWalt  may  result  in  unsatisfactory  performance,  hazards  to  the  operator  and/or  the  tool,  or 
unsafe clamps.  Use of alternate drills must be approved in writing by the Director of Engineering at BAND-IT-IDEX, 
Inc.    Disregard  of  this  caution  voids  the  warranty  of  the  tool  and  releases  BAND-IT  of  any  and  all  liabilities  arising 
from such misuses. 

Use of Alternate Drills 

NOTE: 

These torque settings are suggested settings only, individual tools should be 

adjusted for the clamping application.  
The tool accompanying this manual was function tested at a clutch setting of __________ 
and produced a pull-up force of _____________ lbf. 
Serial #__________________Tested by:________________ Test date:_______________ 
 

*IMPORTANT: 

Larger sizes of preformed clamps (5" and up) may require a lower setting 

to avoid over-stressing the lock and creating potentially unsafe assemblies. Inspect lock per 
instructions on page 9-11. 

Recommended Drill Clutch Torque Settings: 

 

Drill Model 

DC987 

DW987 

DC925 

Clamp Size 

¾” 

½” 

¾” 

½” 

¾” 

½” 

Single Wrap 

11-13 

5-9 

5-7 

4-6 

11-15 

3-7 

Double Wrap 

17-22 

11-13 

15-19 

5-7 

19-20 

11-15 

*Preformed 

17-22 

11-13 

15-19 

5-7 

19-20 

11-15 

 

Always Set Speed Selector to “1” 

 

Summary of Contents for Ultra-Lok UL4000

Page 1: ...X Inc 2010 All rights reserved www BAND IT IDEX com Page 1 of 14 UL4000 Ultra Lok Tool Operating Instructions UL4000 Cordless Ultra Lok Tool Table of Contents Warranty Safety Guidelines Contents 2 Set...

Page 2: ...make certain that fingers are not in the way of the clamp being applied Tensioning the clamp can be stopped immediately by releasing the trigger Detailed instructions are in this manual and the operat...

Page 3: ...a Lok tool as follows Drill spindle has adapter clutch Band It M21790 installed in place of standard drill chuck Speed gear selector must be on number 1 and drill clutch torque setting as shown on pag...

Page 4: ...l rights reserved www BAND IT IDEX com Page 4 of 14 UL4000 Ultra Lok Tool Setup Instructions Note Some components are not visible in this illustration Tension Screw NOTE Alignment is critical for prop...

Page 5: ...l features built in disengaging mechanism to prevent tension screw from jamming up Excessive use of this feature will wear clutch mechanism and or tension screw out prematurely CAUTION The UL4000 tool...

Page 6: ...L 5 M09087 1 Tension Block Mach UL 6 UL1219 1 Handle Assembly Includes Handle Handle Grip and Pins 7 M00987 1 Tension Screw Fin 8 M08887 1 Gripper UL 9 M01787 1 Plate Back Cast Fin 10 M09187 1 Gripper...

Page 7: ...n buckle Tighten blade mounting screws If lock on clamp is still not adequate reduce tension on tool by setting torque setting on the drill clutch to a lower number 2 Safety clutch between drill and t...

Page 8: ...UL4000 Ultra Lok Tool Assembly Instructions M09387 Optional Shear Plate Insert can be substituted for item 33 9 7 32 16 32 5 10 17 Component under spring load when assembled Brush lubricant evenly on...

Page 9: ...eformed clamp in place of a Free End 4 Position the tie on the object you are clamping Pull the wrapped tie hand tight Slightly bend the tail up to keep the clamp in place 5 Actuate drill until tensio...

Page 10: ...FRONT VIEW Completed Free End Clamp Visually inspect lock Buckle Shroud Lock sheared in center and formed inside shroud SIDE VIEW Completed Free End Clamp Tap down buckle shroud to complete clamp Comp...

Page 11: ...e actuator switch on the power unit a second time prior to forming the lock and cutting the excess clamp tail This allows hose to settle under the band of the clamp This hose material attribute is cal...

Page 12: ...worn replace with new one Note ball is made from hard tungsten carbide material do not replace with regular ball bearing Smooth indention from ball in the bearing tips is normal To re assemble bearin...

Page 13: ...st the tool head If tension screw is stuck use a punch and tap the center of the screw from the back end of the tool Turn tension screw out of tension block Lubricate new tension screw with Molybdenum...

Page 14: ...y to remove entire head from tool in order to remove blade Figure 1 Remove the adapter plate from the blade 4 Align the adapter plate M09387 with the blade M09787 so that the guide is facing up Incorr...

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