B&C BC3500, Installation Manual

Page 1: ...1 BC3500 Trailer Winch BC3500 Owners Installation Guide model BC3500ATV BC3500CP BC3500CPR Read and understand guide before installation and use of BC3500...

Page 2: ...ox the BC3500 has an IP68 rating to provide protection from water dirt and dust The BC3500 operation has ability to power forward and reverse and with freespool as standard feature Winch control optio...

Page 3: ...stand all loads applied with suitable margin of safety Consult a structural engineer if uncertain Suitable ropes must be used with suitable minimum breaking strain A SK78 minimum 5 mm diameter Dyneema...

Page 4: ...load at a suitable location with adequate strength for load applied Use safety sling if no suitable anchor point is available Always make sure winch rope is being applied onto the winch in a straight...

Page 5: ...gear box to the left when viewing the winch mount with the rope com ing towards you The BC3500 supplied with control box mounted and used with rope in underwound direction This installation may also...

Page 6: ...6 Dimensions BC3500ATV...

Page 7: ...7 Dimensions BC3500 control box...

Page 8: ...Nm of torque for M8 The use of undersized or under strength bolts can result in the mounting failing under load This can result in injury death or damage The mounting platform or structure must be of...

Page 9: ...r below the upper nut Use a spanner to support the lower nut when tightening and securing the upper nut Tighten nuts to maximum torque 5Nm This will help prevent over tightening and turning of motor o...

Page 10: ...10 Electrical Installation BC3500 ATV Battery Not included Ignition Switch Not included Handlebar Switch Only one switch required for winch operation both can be installed...

Page 11: ...ependent battery The BC3500 solenoid control box has a 4 pin sock with locating notch This is used for all plug in control options The socket is suitable to accept the corded hand held control or the...

Page 12: ...layers onto the drum even ly overlapping the rope will damage the rope SYNTHETIC ROPE When selecting a synthetic rope for be certain to select a quality rope suitably rated for such applications Do n...

Page 13: ...13 BC3500 parts exploded view...

Page 14: ...worn kinked or frayed Trouble Shooting BC3500 Symptom Possible cause Remedy Winch will not operate Flat Battery Brocken connection Damaged switch Damaged solenoid Damaged motor Circuit breaker trippe...

Page 15: ...Control Duo Owner s operating manual Read and understand the owners manual before use It is important to use the Duo safely and responsibly at all times Unsafe operation can cause property damage inju...

Page 16: ...Never use the Duo if the winch or device being operated is not clearly visible 2 Never operate the winch or devise until all people and property are clear of the area 3 Do not use wireless controls in...

Page 17: ...the rotating lock sleave can be used to secure the receiver in position The receiver is powered by the internal wiring of the control box There is no requirements for batteries in the receiver and th...

Page 18: ...firm the wired control is now in use The Operate Out In buttons can now be used Pairing receiver to transmitter If The transmitter is replaced or requires re pairing to the receiver follow these step...

Page 19: ...nd cover to gain access to the A23 battery Refit the rear cover ensuring the seal is correctly in place Trouble shoot Problem The Duo will not function wirelessly but will corded 1 Check the receiver...