BANDELIN SONOPULS, User Instructions

Page 1: ...Ultrasonic homogeniser HD 2070 2 7 Ultrasonic homogenisers User instructions valid for HD 2070 2 Volumes 1 ml 200 ml HD 2200 2 Volumes 2 ml 1000 ml 51506 002 GB 2020 10 ...

Page 2: ... original version will take precedence BANDELIN accepts no responsibility or liability for damage caused by improper handling or usage contrary to the intended purpose The documentation has been prepared with great care All liability is excluded for any direct or indirect losses resulting from incomplete or erroneous information contained in this documentation or in its presentation or usage All i...

Page 3: ...orised alterations modifications both the warranty claim and the CE conformity will expire If service is required please contact the authorised dealer or the manufacturer Symbols used Symbol Meaning Explanation Danger Used to mark information that if not observed could constitute a risk to life and limb especially as a result of electric shock Caution Used to mark information that must be observed...

Page 4: ...y 14 2 2 Set up assembly 14 2 3 Start up 15 3 Operation 15 3 1 Operating controls 15 3 1 1 Turning the homogeniser on off 16 3 1 2 Explanation of the display fields 16 3 2 Setting the operating parameters 16 3 2 1 Sonication time time 17 3 2 2 Pulsation pulse 18 3 2 3 Special functions 19 3 3 Activating deactivating the ultrasound 20 4 Usage 21 4 1 Instructions for use 21 4 2 General use 21 4 3 Sel...

Page 5: ... 3 Positioning storage 30 6 Maintenance and repair 31 6 1 Maintenance 31 6 2 Functional checks 31 6 2 1 Testing the ultrasonic transducer probe check Error 011 31 6 2 2 Conducting a frequency scan scan frequency Error 002 011 012 31 6 3 Troubleshooting 33 6 4 Repairs and service 35 6 4 1 Decontamination certificate 35 7 Accessories 36 7 1 Required accessories 36 7 2 Optional accessories 36 8 Consu...

Page 6: ...sing a multitude of options and accessories The type specification and serial number are found on the type plate Product features Ultrasonic generator 1 in easy care robust metal housing with connection for the ultrasonic transducer Operating and display panel 2 with LCD display 3 Ultrasonic transducer 4 with Start Stop button 4a Standard and or booster horn 5 Probe 6 Mains switch 7 Product featur...

Page 7: ...fication of the ultrasonic amplitude at the tip 1 2 Intended purpose SONOPULS ultrasonic homogenisers generate high performance ultrasonic with high intensities and ultrasonic amplitudes which are transferred into liquid media using working tools called probes They are used in laboratories clinics and in industrial research and they perform diverse tasks during sample preparation in Quality Assura...

Page 8: ...ated Remote control turning on off Button on the ultrasonic transducer potential free contact foot switch TS 8 optional Protection code IP 20 pursuant to DIN EN 60529 Device specific Ultrasonic generator GM 2070 2 GM 2200 2 Rated ultrasonic output2 max 70 W 200 W Weight 1 9 kg 2 2 kg Exterior dimensions L W H 245 215 140 mm 1 Frequency control The ultrasonic generator has an automatic search featur...

Page 9: ...l device pursuant to Directive 98 79 EC for in vitro diagnostic medical devices other IVD Type model serial number year of manufacture See type plate on the ultrasonic generator for information The homogeniser has been inspected pursuant to norms currently in effect and must be installed and put into operation pursuant to EMC directions information in this regard is found in the Appendix Specificat...

Page 10: ...ts the most convenient solution may be selected Operating element Methods Functions Connection 1 Button manual Ultrasonic operation ON OFF Fixed on the ultrasonic transducer 2 Foot switch foot operated Ultrasonic operation ON OFF Remote control sleeve 3 External control signal Ultrasonic operation ON OFF Status confirmation Remote control sleeve Remote control connector Contact assignment and func...

Page 11: ...onducted statically i e the ultrasonic operation is always activated under L status and deactivated under H status With all other modes of operation the input works as an edge controlled changeover switch When connecting a changeover contact toggle function to connector 1 the make time must be 100 ms Please note Proper operation will depend on the length of the connection cable If an extension is ...

Page 12: ...ble electromagnetic exposure level should be obtained from the implant manufacturer Operation Observe ambient and set up conditions see Chapter 1 4 Determine the mains voltage before connecting the ultrasonic generator Only connect the ultrasonic generator to an earthed socket The ultrasonic transducer may only be firmly mounted on the black housing using a suitable support e g stainless steel sta...

Page 13: ...he medical and laboratory field The homogeniser is exclusively intended for use by skilled medical personnel It may generate radio interferences or disrupt the operation of devices nearby It may be necessary to take remedial measures such as realigning the device or reconfiguring the homogeniser or the shield During operation portable or mobile HF communication systems in the vicinity of the homog...

Page 14: ... shock During delivery the standard or booster horn is already firmly screwed to the corresponding ultrasonic transducer Other standard or booster horns are mountable To do so see instructions in Chapter 4 4 Screw together the supplied probe with the standard or booster horn see Chapter 4 3 1 Position the ultrasonic transducer safely and correctly inside the holder To do so affix the ultrasonic tran...

Page 15: ...s exiting the menu 5 Control LED 1 3 2 4 5 15 42 51506 002 GB 2020 10 1 electronic GmbH Co KG Heinrichstraße 3 4 12207 Berlin Deutschland info bandelin com 2 3 Start up Check the positioning of the ultrasonic transducer in the holder Check the firm positioning of the probe and if needed clean thoroughly before first use Connect the ultrasonic generator to the mains earthed socket and switch on Set...

Page 16: ...anufacturer s name type designation and the last connected sonotrode probe If the probe type displayed does not conform with the probe that is mounted the correct probe type will have to be set before the next step using the rotary knob By pressing the START STOP key the menu switches into stand by mode PAUSE and the ultrasonic homogeniser is ready for operation The parameters used during the last...

Page 17: ...ues for the sonication time time Default values for the pulsation of the ultrasound turn on and turn off time pulse 3 2 1 Sonication time time A default value of 99 minutes and 59 seconds 99 59 is the maximum sonication time that can be set If the default value is exceeded during ultrasonic operation the sonication will stop The parameter non stop is equivalent to unlimited continuous operation unt...

Page 18: ...e 3 4 12207 Berlin Deutschland info bandelin com 3 2 2 Pulsation pulse 3 In addition to setting the pulse turn on time tE and the pulse turn off time tA two additional operating modes can also be set off No pulsation or continuous sound by hand key It is possible to pulse manually with the key on the ultrasonic transducer Ultrasonic operation will be active as long as the key on the ultrasonic trans...

Page 19: ...he function is restored if no device fault or other cause is present The default value is off In order to activate the function set the parameter to start using the rotary knob and then press the START STOP button See Chapter 6 2 1 for additional information Search for resonance frequency scan frequency This function is an expansion of the above mentioned probe check function In addition a frequenc...

Page 20: ...ease note Depending upon the physical conditions i e the viscosity of the sonicated medium and the thus resulting control processes a difference between the target and the actual value as well as a fluctuating display may occur The amplitude can be changed at any time during ultrasonic operation using the rotary knob All other operating parameters can only be edited while in stand by mode see Chapt...

Page 21: ...tive function The immersion depth may not exceed 20 mm in the case of micro and tapered tips When producing emulsions the probe should be immersed to the level of the interface between the liquids to be mixed Do not use combustible solvents in open reaction vessels since the operating safety of the homogeniser could be compromised In order to shut down the device disconnect it from the mains pull ...

Page 22: ...es and when immersing oscillating probes Step 5 Remove the sample After sonication the probes must be removed from the medium Leaving them in the sonicating medium for a longer time can cause damage to the probe Once the programme or time setting has elapsed the delivery of ultrasound ends automatically If continuous sonication has been set the ultrasonic output must be stopped manually Remove the...

Page 23: ...tting 95 100 100 100 100 100 100 HD 2200 2 Probe Ø MS 72 2 mm MS 73 3 mm KE 76 6 mm TT 13 13 mm VS 70 T 13 mm TT 13 FZ 13 mm VS 190 T 19 mm TT 25 25 mm VS 200 T 25 mm Connection to standard horn SH 213 SH 213 G FZ 7 G FZ 7 G SH 219 G SH 225 G Sonicating vol 2 ml 30 ml 5 ml 90 ml 10 ml 350 ml 20 ml 900 ml 20 ml 900 ml 25 ml 900 ml 30 ml 1000 ml 30 ml 1000 ml Amplitude 286 μmss 308 μmss 255 μmss 165...

Page 24: ...e probes the ultrasonic generator must be turned off and the ultrasonic transducer must be disconnected from the ultrasonic generator The mounting surfaces4 must be thoroughly cleaned so that the amplitude and or power can be transmitted to the medium If the mounting surfaces are not cleaned the probe standard horn or booster horn could be destroyed as a result The tool required for mounting dismou...

Page 25: ...rn FZ 5 G the TT 13 FZ is mounted onto HD 2070 2 and in flow through booster horn FZ 7 G it is mounted onto HD 2200 2 In booster horn SH 225 G the TT 25 is mounted onto HD 2200 2 Next carefully wipe the mounting surfaces of the standard and or booster horns and of the respective titanium plate to ensure clean mounting surfaces Screw on the titanium plate by hand Spanners SW 10 for TT 13 and TT 13 ...

Page 26: ...MS 73 KE 76 VS 70 T are mounted on HD 2200 2 onto booster horn SH 213 G VS 190 T is mounted on HD 2200 2 onto booster horn SH 219 G VS 200 T are mounted on HD 2200 2 onto booster horn SH 225 G Next carefully wipe the mounting surfaces of the standard and or booster horns and of the probe ensure clean mounting surfaces Screw on the probe by hand Lay the probe on an approx 20 mm thick base so that i...

Page 27: ...ted onto the HD 2070 2 and HD 2200 2 respectively on the ultrasonic transducer Before mounting the standard or booster horn the ultrasonic generator must be turned off and the ultrasonic transducer must be disconnected from the ultrasonic generator Release the firmly mounted standard and or booster horn SH 70 G SH 213 G or SH 3425 from the ultrasonic transducer UW 3100 UW 2070 or UW 2200 respective...

Page 28: ... or similar on the threaded portion of the bolt and press lightly in the direction of the arrow This will prevent the bolt from turning any further when the standard or booster horn is screwed on Screw the standard or booster horn onto the threaded bolt and first tighten by hand after removing the ruler Then mount the standard or booster horn firmly onto the ultrasonic transducer using both sickle...

Page 29: ...n power In the case of frequent use it is recommended that an inventory supply of probes be kept Examples of wear e g on titanium plate TT 13 The sound emitting surfaces can be carefully polished or milled a few times If material residue due to erosion or post processing exceeds a value of approx 1 mm or if there is no power display on the generator the probe is non resonant and can no longer be u...

Page 30: ...ee Chapter 5 1 Wear Therefore the sonicating parts such as the standard or booster horn micro tips or tapered tips and titanium plates vessels and accessories should be disinfected and cleaned after every use and dismounted for this purpose if necessary In the event of toxic contamination the applicable regulations and provisions of BGR 250 TRBA 250 are especially to be observed The disinfection a...

Page 31: ...ut or faulty probes can be replaced following the instructions in Chapters 4 3 1 to 4 4 The devices are calibrated at the time of delivery A control of the calibration is only required after repairs and will only be conducted by the manufacturer 6 2 Functional checks See also Chapter 3 2 3 for description and operation 6 2 1 Testing the ultrasonic transducer probe check Error 011 The test is prefe...

Page 32: ...r message such as Error 012 appears again IMPORTANT Only allow repairs to be conducted by authorised skilled personnel Kindly inform us in writing of any malfunctions use the enclosed questionnaire Important information Before each repair turn off the device and disconnect the plug from the mains Defective parts may only be replaced with original parts The black housing of the ultrasonic transducer...

Page 33: ...ut amplitude setting not possible Error correction should only be carried out by BANDELIN Send in the complete ultrasonic homogeniser 004 Mains voltage fallen short of Check mains connection check fuse 011 No return signal from USC USC or probe defective Check whether the probe has been mounted correctly sufficiently tight Check for damage Horn probe contact surfaces Horn probe threads Probe radiati...

Page 34: ...ight Polish the titanium plate and or probe slight pitting Grind or mill the titanium plate and or probe until flat max 1 mm heavy pitting Replace the titanium plate and or probe with new ones Has liquid seeped in between the standard or booster horn and the probe Dismount the probe clean the mounting surfaces and threads dry and check for evenness remount the probe and tighten see Chapter 4 3 1 I...

Page 35: ... 13 Returns are subject to the General Conditions of Delivery and Payment of BANDELIN electronic GmbH Co KG In addition the homogeniser must be cleaned and decontaminated if necessary see the following Chapter 6 4 1 Decontamination certificate If the homogeniser with accessories if applicable is sent back to the manufacturer for repairs the form Certificate of Decontamination must be filled out an...

Page 36: ...nsultation Website 49 0 30 768 80 0 www bandelin com 7 1 Required accessories In order to mount dismount standard booster horns or probes only use the tools specified in appendix A 7 2 Optional accessories Stand Stands are used for correct variable positioning of the ultrasonic converter Only ultrasonic converters and not oscillating elements such as standard booster horns with probes may be affixed...

Page 37: ...mable materials No consumable materials are available for this ultrasound application 9 Decommissioning The device must be disposed of appropriately not with household waste Disposal must be conducted in accordance with the Waste Electrical and Electronic Equipment Directive 2012 19 EU Any supplementary deviating regulations must be observed The device must be decontaminated before disposal It can...

Page 38: ...f protection 8 10 Disassembly 12 13 24 25 26 27 Disinfection 30 E Earthed socket 12 14 15 Energy 7 20 Error message 15 19 31 32 Examples of uses 7 F Faults 13 31 32 33 Foot switch 8 10 Frequency ultrasonic 7 8 10 19 31 Function testing 9 31 G Guidelines 7 H Hearing protection 3 12 Homogeniser 6 7 8 9 12 13 16 21 22 29 30 31 35 37 Housing 12 13 14 28 29 32 Hygiene 12 Hygiene plan 30 I Intended use ...

Page 39: ...35 Resonance frequency 8 19 34 Rotary knob 8 15 16 19 20 Rotational direction 25 26 S Sample quantities 12 22 Scope of delivery 3 14 24 Serial number 6 7 9 Service 35 Servicing 31 Sickle spanner 25 26 27 28 Signal 10 Signal input 11 12 Signal line 12 Signal output 12 Skilled personnel 13 32 Solvents 12 21 Sonicated volume 21 23 Sonicating medium 7 21 22 31 Sonication 12 17 21 22 Sonication time 16...

Page 40: ... 10 11 17 18 20 Ultrasonic output 15 22 Ultrasonic transducer 6 7 8 10 12 13 14 15 18 19 20 21 22 24 27 28 30 31 32 33 34 37 Use 3 13 33 V Viscosity 8 20 21 Voltage source 11 12 BANDELIN electronic GmbH Co KG Heinrichstraße 3 4 12207 Berlin Deutschland www bandelin com info bandelin com 49 30 768 80 0 49 30 773 46 99 Zertifiziert nach ISO 9001 ISO 13485 ...

Page 41: ... horns from the ultrasonic transducer Spanner Type Usage Spanner MS 10 long In order to mount dismount probes and probe extension VS 70 Spanner MS 22 To mount dismount titanium plates TT 25 SW 17 for VS 190 T SW 22 for TT 25 VS 200 VS 200 T Sickle spanner HS 40 42 To mount dismount all probes used to hold the standard or booster horn firmly in place Sickle spanner HS 40 42 long For mounting dismou...

Page 42: ...Please note The user instructions in this and other languages as well as further information can be found on the enclosed CD ...