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51326c GB/2017-06

1

 electronic GmbH & Co. KG  •  Heinrichstraße 3-4  •  12207 Berlin  •  Deutschland  •  info@bandelin.com

6  

Maintenance and  repair  

6.1  

Maintenance  

SONOREX ultrasonic baths require no maintenance.
For purposes of regular control, the following functional checks may be carried out.

6.2 

Functional checks  

Check the LEDs

A test routine can be started for an internal  function check:
The ultrasonic bath must be switched off for this. When the  Start/ Stop button is kept held down, 
the ultrasonic bath is switched on with the ON/OFF button. 
All LEDs light up after each other for a 1/3 second. The last set values are then displayed. 
The test is then successfully completed.
If there are any deviations, the ultrasonic bath must be sent in for checking/ repairs.

Monitoring the ultrasound

Function can be checked using a standard wattmeter. It is to be inserted between the ultrasonic 
bath's mains plug and the socket. 
•  Fill the oscillating tank with  

fl

 uid, see Section 4.1.

•  

Switch ultrasound on: Next, the value displayed is to be compared with the corresponding value 
in the technical data (Section 1.4) (tolerances ± 20%). 

 Checking the ultrasound effect

For monitoring, we recommend the performance of a foil test (biannually).
A suitable frame for the foil test can be requested from the manufacturer. Customary aluminium foil 
is used to conduct the test. Next, a comparison is made with previously-generated foils. 
For more detailed information, please see the appendix. 

A measurement procedure is described in DIN SPEC 40170:2013-11 (Measurement and 
evaluation of cavitation noise).

6.3 

Error analysis  

SONOREX ultrasonic baths are robustly constructed and designed for a high level of reliability. 
Nevertheless, the possibility of a malfunction due to a  defective component can never be fully 
discounted. 
The following overview of possible sources of error should serve as an aid for error detection and 
elimination.

Ultrasonic bath oscillates weakly, unevenly or noise is too loud:
-   Has 

fl

 uid been properly degassed?

-  Is it overloaded with objects to be treated?
-  Uneven noises (wobbling) 



Treat for 10 min.
Remove a few parts.
No error – slightly adjust the  

fi

 lling 

level of the 

fl

 uid.

Slight erosion visible on the bottom of the bath?

Natural wear.
Ultrasonic bath OK.

 Any malfunctions are to be communicated in writing to the manufacturer. 

Summary of Contents for Sonorex Digitec DT 510 F

Page 1: ...3 D Series F Ultrasonic baths for preparation of samples User instructions Valid for DT 510 F and DT 1028 F 51326c GB 2017 06...

Page 2: ...g and has no legal effect In case of any discrepancies between the translation and the original of this document the original version has priority BANDELIN accepts no responsibility or liability for d...

Page 3: ...expire If any service is required please contact the specialist dealer in charge or the manufacturer Symbols used Symbol Significance Explanation Danger Identifies information that could signify a ri...

Page 4: ...1 Scope of delivery 11 2 2 Set up assembly 11 2 3 Start up 11 3 Operation 12 3 1 Operating elements 12 3 1 1 Ultrasound 12 3 2 Ultrasound signals not applicable 13 3 3 Special functions 13 4 Use 13 4...

Page 5: ...ecks 19 6 3 Error analysis 19 6 4 Repairs and service 20 6 4 1 Decontamination certificate 20 6 4 2 Exchanging fuses 20 7 Accessories 21 7 1 Required accessories 21 7 2 Optional accessories not applic...

Page 6: ...they contain piezoelectric transducers the energy of which is transferred to the bath fluid with ultrasound frequency as mechanical oscillations As a result microscopically small bubbles are continuou...

Page 7: ...supplied beaker holder or another holder is required for storing the inset beakers with the samples during the sonication Nothing must stand or lie directly on the bottom of the bath this is the only...

Page 8: ...II Degree of contamination 2 Permissible ambient temperature 5 to 40 C Permissible relative humidity up to 31 C 80 Permissible relative humidity up to 40 C 50 No dewing Only for indoor operation Spec...

Page 9: ...280 320 10 1 4 F2A In order to improve the effect the ultrasound is being modulated whereby depending upon the ultrasonic bath a 4 or 8 fold Ultrasonic nominal output value is yielded as ultrasonic pe...

Page 10: ...nded socket Do not operate the ultrasonic bath without fluids Do not stand or lay any objects on the tank bottom accessories must be used see Section 7 Do not immerse any parts of the body e g hands f...

Page 11: ...rder see delivery note 2 2 Set up assembly Place the ultrasonic bath atop a firm level and dry surface In doing so observe the maximum weight of the ultrasonic bath including fluid Net weight see Tech...

Page 12: ...the time scale Following pressing of the Start Stop button a running light displays the remaining time optically Once the time expires the ultrasonic output is stopped automatically Premature pressin...

Page 13: ...essed for a long time when ultrasound is running the ultrasound is firstly switched off and then after approx 2 seconds the Degas function is reactivated Locking continuous operation in the time scale...

Page 14: ...e is closed Fill 1 3 of oscillating tank with water Add the surfactant preparation in the correct dosage e g 1 TICKOPUR TR 3 Dosage Filling quantity TICKOPUR TR 3 1 Water Concentrate DT 510 F 2 5 litr...

Page 15: ...is recommended When using preparations the safety instructions included in the product leaflets are to be fundamentally adhered to Replace used sonication fluids do not refresh by adding fluids 4 2 De...

Page 16: ...low the vessels The fill level of the oscillating tank must always be at or slightly above the filling level mark following equipment A low fill level will damage the ultrasonic bath Set the required...

Page 17: ...o be extended with acidic cleaning solutions The cavitation noise changes during degassing loud degassing noises disappear at the end of the degassing process the ultrasonic bath appears to work more...

Page 18: ...te the passive protective layer of the stainless steel activating the stainless steel and making it begin to rust The extraneous rust produces localised corrosion of the stainless steel For this reaso...

Page 19: ...value in the technical data Section 1 4 tolerances 20 Checking the ultrasound effect For monitoring we recommend the performance of a foil test biannually A suitable frame for the foil test can be re...

Page 20: ...tion is to be filled out and affixed to the packaging on the outside in a visible spot If this form has not been filled out we reserve the right to refuse receipt of the package in order to protect ou...

Page 21: ...the tank bottom 7 2 Optional accessories not applicable 7 3 Preparations Special preparations are required for use of the ultrasound that are ultrasound compatible i e they are cavitation conducive b...

Page 22: ...10 11 15 16 20 21 Ambient conditions 8 B Ball valve 6 11 14 17 Bath fluid 6 7 10 13 15 16 17 18 Beaker holder 7 11 13 16 21 C Care 18 Care instructions 17 CE conformity 3 7 Cleaning 18 Cleaning proce...

Page 23: ...7 8 Mode of operation 6 O Operating elements 10 12 Operating location 11 Operating temperature 16 Outlet 6 9 P Preparation of samples 7 Preset time 12 13 Protection class 8 Purpose 7 8 R Regulations 1...

Page 24: ...Ultrasound Operation 10 16 18 Ultrasound output 12 Use 13 V VAH certified 18 W Warning instructions 10 BANDELIN electronic GmbH Co KG Heinrichstra e 3 4 12207 Berlin Deutschland www bandelin com info...

Page 25: ......

Page 26: ...pwards To be screwed into insert baskets and utensil holders EK 10 10 ml max 31 mm EK 25 25 ml max 42 mm EK 50 50 ml max 52 mm EK 100 100 ml max 65 mm EK 250 250 ml max 85 mm Beaker holder GL F stainl...

Page 27: ...Accessories Devices Holding clamps for laboratory flasks Beaker holder Shaking device DT 510 F EK 10 EK 25 EK 50 EK 100 EK 250 GL 510 F DT 1028 F EK 10 EK 25 EK 50 EK 100 EK 250 2 GL 510 F SA 1028...

Page 28: ...e foils to be compared at any time The perfo rated areas of all foils should have approx the same dimensions and distribution the results are never identical A process validation e g for the treatment...

Page 29: ...contact the manu facturer Type for interior tank dimensions in mm L x W x H Order No for from to FT 1 190 85 60 3190 DT 31 H DT 52 H RK 31 H RK 52 H FT 4 240 140 80 300 150 150 3074 DL 102 H DL 255 H...

Page 30: ...current laws and regulations and if necessary must also be disinfected with a surface disinfection agent listed by the VAH Device type Serial No Accessories Device accessories are not contaminated wer...

Page 31: ...ns and that the information provided in this declaration are correct and complete Company Institute Street and number Postal code city Department Name Telephone extension Fax Reason for return Thank y...

Page 32: ...Note The user instructions in this and other languages as well as further information are available on the supplied CD...

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