Bandit 490, Introductions Manual

Page 1: ...PAGES INTRODUCTION WARRANTY 2 SERIAL NUMBER LOCATION 6 SAFETY PROCEDURES 7 EQUIPMENT SPECIFICATIONS 13 DECALS 14 CONTROLS 17 TRANSPORTATION PROCEDURES 19 MAINTENANCE 21 CHIPPER SECTION 33 LUBRICATION...

Page 2: ...de and follow a regularly scheduled preventative maintenance and repair program on the product using only factory approved replacement parts Any unapproved repairs or modifications may not only damage...

Page 3: ...or installing bolt on or slip on items such as hydraulic pumps and motors control valves flow dividers belts sheaves etc The manufacturer will provide replacement parts to the customer for defective p...

Page 4: ...consequential or incidental loss shall be available to him or her It is absolutely necessary to return the Warranty Validation Form completely and accurately filled out and notify Bandit Industries I...

Page 5: ...other components are warranted by their respective manufacturers i e engines axles hydraulic pumps and motors clutches tires batteries etc Any machines used for lease or rental purposes warranty is l...

Page 6: ...L CHIPPER SERIAL NUMBER AND OR WORK ORDER NUMBER LOCATIONS 1 S N on frame 2 W O on frame SERIAL NUMBER LOCATIONS The engine information is located on the engine block The clutch information is located...

Page 7: ...bouts There should also be at least two people on site during maintenance and service procedures in case an accident should occur Never operate any machine while under the influence of drugs or alcoho...

Page 8: ...If you tighten them now there is a good possibility they won t loosen again Certain nuts and bolts should be checked periodically such as anvil and knife nuts and bolts etc for torque and fit Most of...

Page 9: ...DANGER Never turn the chipper disc drum by hand always carefully use a pry bar or wood bar This will help prevent the person turning the disc drum from being injured should the disc drum break loose A...

Page 10: ...ne R P M s at full throttle whether you are chipping brush or round wood Lower R P M s will cause weak throwing power and can cause plugging in the discharge WARNING Travel Path Turn Face Away And Kee...

Page 11: ...right 11 10 PAGE 11 MODEL 490 SAFETY PROCEDURES WARNING Use EXTREME CAUTION when towing DO NOT tow at high speeds Use caution when transporting to avoid a roll over because of narrow wheel base SAFETY...

Page 12: ...O NOT entangle feet or hands in undercarriage travel system DANGER NEVER sit stand lay climb or ride anywhere on this machine while it is running operating or in transit You will be injured DANGER Use...

Page 13: ...equipment Approx Weight Model 490 500 lbs 227 kg Model 490 PTO 500 lbs 227 kg Approximate weights depending on engine and equipment options Overall Dimensions Model 490 Height 57 1 5 m Length 78 2 0 m...

Page 14: ...Bandit Copyright 11 10 PAGE 14 MODEL 490 DECALS DECAL LOCATIONS Decal locations may vary these are general locations 11 13 8 12 15 17 19 20 1 7 4 5 2 22 6 16 1 10 3 9 18 21 14 1 10 11 1...

Page 15: ...INST 49 Disc Drum Lock Pin 15 INST 101 Canada Engine Decal 16 N 03 Service Required Under Beltshield 17 SPN 06 Decal Maintenance 18 SPN 11 Correct Knife And Hardware 19 SPW 03 Gasoline Fuel Only 20 SP...

Page 16: ...s going to be applied to must be clean and dry and at least 40 F 5 C before applying decal 3 When the need arises to replace a machine component with a decal attached be sure and replace the decal 4 R...

Page 17: ...Discharge 5 Wooden Push Paddle 6 Emergency Shut Down Switch CONTROLS ENGINE Operating SPEEDS If your chipper is plugging it is usually caused by allowing the engine to drop below required R P M s Oper...

Page 18: ...ines may have a choke adjustment pull the choke lever out to choke the engine Push the choke lever in for normal engine operations 5 Throttle Adjustment if equipped Some engines may have a knob or a h...

Page 19: ...o avoid binding or dragging the ground when making turns 14 The electrical plug in on the towing vehicle and the trailer are wired for the same functions and they fit securely together The plug in wir...

Page 20: ...amps The only equipment movement should be slowly straight on or straight off the trailer 7 With the machine at as slow of a speed as possible move the machine toward the ramp system Make sure the ali...

Page 21: ...efore welding Follow the specific Engine MFG instructions for proper welding and grounding procedures before attempting to weld on the machine If welding on the machine do not ground the welder throug...

Page 22: ...VERYTHINGonthe checklist 8 Check chipper drum to turn Very carefully manually with a pry bar or wood bar turn the chipper drum a full revolution This is to ensure the anvil and knives have proper clea...

Page 23: ...shots of EP 2 Lithium type grease Wipe off excess grease Excessive grease will attract dirt 2 Check discharge and infeed hopper wear Check for wear on discharge infeed hopper and discharge direction...

Page 24: ...roperly torque knife mounting hardware 11 Make sure chipper hood is installed and the bolts are tight 12 Grease chipper bearings purge daily 13 Grease jack shaft bearings purge daily PTO model only 14...

Page 25: ...charge and infeed hopper for wear 3 Check retighten chipper bearing and chipper sheave bolts 4 Grease wheel bushings 1 to 2 shots 5 Grease wheel bearings keep full towable model only 6 Check and fill...

Page 26: ...nation lug nut torques KEEP LUG NUTS PROPERLY TIGHTENED CHECK NEW UNIT BEFORE OPERATION CHECK AGAIN AFTER 20 25 MILES 32 40 km AND REGULARLY CHECK AT LEAST WEEKLY BASIC WHEEL TORQUE REQUIREMENTS per m...

Page 27: ...clearance should be 045 1 1mm to 065 1 7mm 5 Set the closet knife to this distance ANVIL ADJUSTMENT MAINTENANCE SECTION Anvil Adjustment Procedure 1 To adjust the anvil loosen the anvil bolts from und...

Page 28: ...Purge bearings daily wipe off excess 3 Infeed Hopper Hinge X Lubricate 4 Steel Friction Areas pivoting X Lubricate i e castor wheel mount bar hinged sliding rolling discharge flipper etc 5 Castor Whe...

Page 29: ...Use as a reference only locations may vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Lubrication Coolant Section and Maintenanc...

Page 30: ...elts will tighten slightly after the engine is realigned 4 Use the engine adjuster on the fan or front side of the engine to realign the engine so the engine sheave and chipper sheave are aligned The...

Page 31: ...BELT SHEAVE SHEAVE SHEAVE BELT Main Drive belts maximum of 1 4 deflection with 8 to 9 lbs of force for engine powered machine or 7 to 8 lbs of force for PTO machine SPACE MAINTENANCE SECTION BELT TEN...

Page 32: ...ps out of the open outlet end of the chute Then remove the chute If used properly a hoist can be used to assist in the removal of the chute 5 Never allow one person to turn the chipper drum when someo...

Page 33: ...y D The throat base opening is a high wear area The feed plate anvil takes much of this wear but other areas wear as well Attention must be paid to any areas where outer noncutting edges of chipper kn...

Page 34: ...replaced in sets These sets are determined by the amount of resharpening done to the knives knife width Regrinding knives reduces the width of the knife Knife replacement should be done in sets of th...

Page 35: ...n sets These sets are determined by the amount of resharpening done to the knives It should be reinstalled with another knife of comparable usage It helps to keep the drum balanced and it helps mainta...

Page 36: ...is setting idle The second largest cause of bearing failure is operating them at high speeds when the grease is cold This causes the bearing race to turn on the shaft Naturally this ruins the bearing...

Page 37: ...s the right to make changes in models size design installations and applications on any part without notification All nuts bolts washers and many other components can be ordered by physical descriptio...

Page 38: ...Bandit Copyright 11 10 PAGE 38 MODEL 490 INFEED HOPPER COMPONENTS NOTICE Parts may not be exactly as shown...

Page 39: ...980 0507 42 Wooden Push Paddle Modified To 17 Wide b 900 4914 18 Plastic Knob For Push Paddle Mount Not Shown 6 a 900 2905 41 Contact Block Only For Rear Engine Shut Down Switch b 900 2901 03 Red Push...

Page 40: ...Bandit Copyright 11 10 PAGE 40 MODEL 490 CHIPPER COMPONENTS NOTICE Parts may not be exactly as shown...

Page 41: ...c See Page Chipper Knife Hardware 10 932 3000 11 Top Base Cover 11 932 2000 04 Transition Assembly 12 932 3000 21 Top Discharge Clamp 13 932 3000 22 Top Discharge Clamp 14 a 932 2000 05 Discharge Asse...

Page 42: ...nife Saver Kit Not Shown 4 900 9901 65 File For Knife Saver Kit Only Not Shown 5 900 9901 63 Replacement Blades For Knife Saver Not Shown Part Numbers For Miscellaneous Knife Parts NOTICE Parts may no...

Page 43: ...shown LOCATION PART NUMBER DESCRIPTION 1 932 3000 05 Anvil Only 2 900 4906 65 3 8 Flat Washer 3 900 4906 62 3 8 Lock Washer 4 900 4906 54 3 8 16NC x 3 4 Hex Head Bolt 5 981 1006 16 Anvil Gauge 6 932...

Page 44: ...Bandit Copyright 11 10 PAGE 44 MODEL 490 NOTICE Parts may not be exactly as shown MANUAL PUSH FRAME ACCESSORY COMPONENTS...

Page 45: ...ynch Pin 5 900 5909 81 4 80 4 00 8 15 75 O D Flat Free Knobby Tire 6 900 6911 34 340 CCA Battery 7 900 7901 35 Plastic Battery Box for 340 CCA Battery 8 a 900 6913 94 1 25 Gallon Fuel Tank With Cap b...

Page 46: ...Bandit Copyright 11 10 PAGE 46 MODEL 490 FRAME ACCESSORY COMPONENTS NOTICE Parts may not be exactly as shown TOWABLE...

Page 47: ...And 5 Bolt Rim 10 a 900 5905 37 Axle Spindle Hub b 021 041 01 Grease Cap For Hub c 085 001 00 Rubber Plug For Grease Cap d 031 031 02 Inner Outer Bearing For Hub e 031 031 01 Inner Outer Bearing Cup...

Page 48: ...Bandit Copyright 11 10 PAGE 48 MODEL 490 PTO COMPONENTS PTO COMPONENTS NOTICE Parts may not be exactly as shown...

Page 49: ...00 4906 82 1 2 Hex Nut 4 900 4902 29 Jack Shaft Adjuster 5 932 3000 68 Jack Shaft Cover Plate 6 PTO Sheave 7 PTO Sheave Bushing 8 932 2000 11 Beltshield Assembly PTO 9 Chipper Belt 10 Chipper Sheave B...

Page 50: ...Bandit Copyright 11 10 PAGE 50 MODEL 490 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT...