Bandit SG-75, Operating & Parts Manual

Page 1: ..._________________ Model ___________ S N _____________ Copyright 11 19 MODEL SG 75 OPERATING PARTS MANUAL 6750 Millbrook Rd Remus MI 49340 1 989 561 2270 MANUFACTURED BY BANDIT INDUSTRIES INC PHONE 989...

Page 2: ...ings ca gov diesel Respirar gases de escape de motores diesel le expone a qu micos conocidos por el estado de California como causales de c ncer y defectos cong nitos u otros da os reproductivos Para...

Page 3: ...ch near the cutter head with hands or feet or to be located near debris field with engine running 5 _____ The customer has received instruction and fully understands that the operators must always be...

Page 4: ...uipment as ordered ________________________________________________ 5 Did all welds appear to be high quality ______________________________________________ 6 Was the overall machine to your liking __...

Page 5: ...ANTY 2 SERIAL NUMBER LOCATIONS 6 SAFETY PROCEDURES 7 EQUIPMENT SPECIFICATIONS 12 DECALS 13 CONTROLS 16 MACHINE OPERATION 22 TRANSPORTATION PROCEDURES 24 MAINTENANCE 26 HYDRAULICS 38 REPLACEMENT PARTS...

Page 6: ...w a regularly scheduled preventative maintenance and repair program on the product using only factory approved replacement parts Any unapproved repairs or modifi cations may not only damage the machin...

Page 7: ......

Page 8: ...SG 75 TYPICAL SERIAL NUMBER AND OR WORK ORDER NUMBER LOCATIONS 1 Serial Number behind pump on left side 2 Work Order Number on track frame The engine information is located on the engine block SERIAL...

Page 9: ...ery they are cautious they are very careful because they do not understand the machine This equipment is intended for use by adults who have been properly trained and are physically capable of operati...

Page 10: ...ifi cally recommended or requested by Bandit Industries Inc DANGER DO NOT operate this machine unless all hydraulic control devices operate properly They must function shift and position smoothly and...

Page 11: ...rvice and operation DANGER DO NOT start to grind a stump unless you are completely sure there are not any utility lines in the area above or below the ground level where you are grinding Always contac...

Page 12: ...G Sparks can occur if cutter teeth strike rocks metal or other hard objects DO NOT use in high or very high fire hazard severity zones Operation of this equipment may create sparks that can start fire...

Page 13: ...l feet for every 100 horizontal feet Ascending or Descending Slope Side Slope 100 FT 30 5 m 100 FT 30 5 m 46 FT 14 m 46 30 FT 9 1 m 30 25 MAX 17 MAX The machine should never be parked on a slope at an...

Page 14: ...IONS EQUIPMENT SPECIFICATIONS Model SG 75 Height 81 2 1 m Length 134 3 4 m Width Tracks Extended 55 1 4 m Chip Pan Folded Out 74 1 2 1 9 m Tracks In 35 0 9 m Weight 4680 lbs 2120 kg Cutter Wheel Heigh...

Page 15: ...be applied to must be clean and dry and at least 40 F 5 C before applying decal 3 When the need arises to replace a machine component with a decal attached be sure and replace the decal 4 Replacement...

Page 16: ...19 MODEL SG 75 DECALS Decal locations may vary these are general locations DECAL LOCATIONS 21 35 22 35 12 38 20 26 2 11 15 29 8 25 24 23 17 3 6 7 3 6 7 34 1 13 14 1 18 1 16 18 18 1 9 27 33 19 32 31 36...

Page 17: ...XV 13 INST 73 Cutterhead Lock Hole 14 INST 74 Cutterhead Lock Pin 15 INST 101 Canada Engine Decal 16 INST 111 Frame Lock Hole 17 INST 112 Frame Lock Pin 18 INST 393 Grease Weekly Double Arrow 19 INST...

Page 18: ...Bandit 16 Copyright 8 19 MODEL SG 75 CONTROLS MACHINE ORIENTATION REFERENCE RIGHT LEFT BACK FRONT...

Page 19: ...ing away from power driven parts Keep all guards and shields in place and properly secured DANGER DANGER DO NOT go near the rotating cutter wheel for any reason DO NOT go near the cutter wheel while t...

Page 20: ...Location 1 Machine Control Functions Remote Tether 2 Hydraulic Tank On the right side of the machine towards the back 3 Control Box Back of the machine 4 Fuel Tank On the left side of the machine tow...

Page 21: ...Bandit 19 Copyright 8 19 MODEL SG 75 CONTROLS CONTROLS COMPONENTS 11 4 10 8 9 2 3 7 6 5...

Page 22: ...19 MODEL SG 75 CONTROLS REMOTE TETHER CONTROLS REMOTE TETHER CONTROL 9 9 10 10 11 11 18 14 14 15 15 16 16 2 A 2 B 2 B 2 A 3 5 6 7 8 A 8 A 8 B 8 B Function Shift Function Shift 2 3 4 5 5 6 7 8 17 1 1 9...

Page 23: ...orward or pull the joystick backward to move the right track on the machine in forward or reverse B Swing Left Right Grind Mode To swing the cutter wheel to the left move the joystick to the left To s...

Page 24: ...isengage the cutter wheel 11 Throttle the machine up 12 Move the machine to the first stump 13 Raise the cutter wheel above the stump 14 Swing the cutter wheel all the way to the left and to the right...

Page 25: ...with the machine operation follow the steps below before removing any grinding material Never remove any grinding material with cutter wheel running Contact with a rotating cutter wheel will result i...

Page 26: ...policy 7 Install the cutter wheel lock pin if not installed 8 Check and make sure the frame lock pin is installed correctly If the frame lock pin is not installed correctly start up the machine and ra...

Page 27: ...rakes on the trailer must correctly function when activated by the systems in the towing vehicle 10 The tires must be checked for cuts or damaged rims air pressure is correct and the axle lug nuts hav...

Page 28: ...Bandit 26 Copyright 8 19 MODEL SG 75 MAINTENANCE MACHINE ORIENTATION REFERENCE RIGHT LEFT BACK FRONT...

Page 29: ...the engine ECM engine control module before welding Follow the specific Engine MFG instructions for proper welding and grounding procedures before attempting to weld on the machine If welding on the...

Page 30: ...heat build up 11 Check for any fluid leaks Inspect for any oil fuel hydraulic oil or engine coolant leaks Check all hoses fittings lines and tanks DO NOT use fingers or skin to check for hydraulic lea...

Page 31: ...ettings to a maximum of the specified PSI bar This will give you the best performance from the hydraulic system MONTHLY MAINTENANCE 3 Hydraulic suction screen s Change hydraulic suction screen s yearl...

Page 32: ...k all guards to make sure they are tight and securely in place 5 Check the condition of the cutter wheel and tooth pockets 6 Check the condition of the cutter teeth pockets and hardware 7 Properly tor...

Page 33: ...nd apply primer and paint to the dry clean and warm area This will keep the damaged area from spreading or getting worse 3 If you are unable to sand and mask the area there are containers of primer an...

Page 34: ...s manual NOTICE MAINTENANCE LUBRICATION CHART CHECK DESCRIPTION DAY WEEK MONTH PROCEDURE 1 Lower Pivot Pin Bushings X 1 2 shots of grease wipe off excess 2 Track Expansion Assembly X Lubricate with dr...

Page 35: ...nce only locations may vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Maintenance Section of this manual or component manufactur...

Page 36: ...ocket and a 3 4 socket are required to change or torque the teeth See page 29 for torque specifications GREEN TEETH MAINTENANCE CUTTER WHEEL MAINTENANCE DANGER DANGER DANGER DANGER Before attempting a...

Page 37: ...o slack To tighten the track pump grease into the zerk on the spring adjuster to tighten the front idler until there is no slack then pump once more To loosen the track relieve the pressure from the s...

Page 38: ...aged adjust the locknut on the clutch arm adjustment eyebolt Turn the lock nut counter clockwise until the output shaft stops rotating If the output shaft is not rotating when the clutch is disengaged...

Page 39: ...l correctly with like pairs of teeth directly across from each other Cutter wheel throwing teeth Bad pocket Replace pocket Dirt in pocket Clean pocket and replace teeth Always replace pockets in pairs...

Page 40: ...loosening fittings Hydraulic components and oil may be hot Allow sufficient time to cool Avoid burns from fluid Hot fluid under pressure can cause severe burns DO NOT GO NEAR LEAKS HYDRAULICS DO NOT g...

Page 41: ...achine and recheck all hydraulic fi ttings Relieve all pressure and retighten as needed DO NOT GO NEAR HYDRAULIC LEAKS High pressureoileasilypuncturesskincausingseriousinjury gangrene or death Avoid b...

Page 42: ...e long life anti wear hydraulic fl uid designed for all season use in heavy duty hydraulic systems Petro Canada Hydrex XV allows year round use under wide extremes of temperature It allows the hydraul...

Page 43: ...f ect actual oil temperatures which can increase dramatically above ambient air temperatures during operation The actual viscosity needed is based on oil temperature during operation and not air tempe...

Page 44: ...chine and after any replacement of hydraulic components that fittings and hoses should be re checked for leaks and clearances CAUTION After you have operated a new machine for approximately an hour sh...

Page 45: ...ECKING FUNCTION PRESSURE PROCEDURES CHECKING TRACK PRESSURE PROCEDURES TYPICAL HYDRAULIC RELIEF PRESSURE AND RPM SETTINGS Approximate For Reference Only Engine At Full RPM After the initial start up o...

Page 46: ...e disengage clutch or cutter wheel engagement wait for the cutter wheel to come to a complete stop position and lock the cutter wheel in the transport position turn off engine remove the ignition key...

Page 47: ...shown in this section are for optional equipment and may not apply to every machine NOTICE NOTICE NOTICE MACHINE ORIENTATION REFERENCE Bandit Industries Inc reserves the right to make changes in mode...

Page 48: ...G 75 Parts may not be exactly as shown NOTICE UPPER FRAME COMPONENTS 27 25 29 28 22 19 19 18 6 7 30 31 32 15 16 17 16 33 34 8 49 11 12 13 4 3 2 24 23 22 21 20 1 19 13 5 9 8 10 14 21 19 48 26 42 46 43...

Page 49: ...907 23 1 1 2 6NC Castle Nut 24 209 3000 77 Cutter Wheel Frame Pivot Pin 25 209 3001 14 Up Down Cylinder Pin Pivot Assembly 26 900 1926 60 Lower Pivot Pin Bushing 2 1 4 OD x 1 3 4 ID x 3 Part Number De...

Page 50: ...Threaded Angle Pocket 3 Bolt 900 9907 10 Threaded Angle Pocket 2 Bolt 10 900 9907 33 Counter BoredAngle Pocket 3 Bolt 900 9907 09 Counter BoredAngle Pocket 2 Bolt 11 900 9943 79 1 8 Spacer 3 Bolt 209...

Page 51: ...Description 5 900 9933 93 HD Pocket with Locator Pin 6 900 9933 94 HD Pocket without Locator Pin 7 900 9912 25 Pocket with Locator Pin 8 900 9912 26 Pocket without Locator Pin Torque Lead Teeth to 200...

Page 52: ...Bandit 50 Copyright 8 19 MODEL SG 75 Parts may not be exactly as shown NOTICE TRACK CARRIER COMPONENTS 14 16 15 14 17 15 19 18 14 14 9 10 13 14 12 12 5 2 1 20 3 4 5 6 7 8 6 6 6 6 11 14 13 10 9 11...

Page 53: ...7 42 Front Idler Assembly 9 900 3992 78 Track Carrier Extension Cylinder 10 209 3000 26 Track Carrier Extension Cylinder Pin 11 204 3001 60 Track Carrier Extension Cylinder Pin Rod End Part Number Des...

Page 54: ...p Curtain Middle Front 5 209 3002 12 Chip Pan Strap Middle Front 6 209 3001 01 Chip Curtain Left Right Side 7 209 3002 09 Chip Pan Strap Left Right Side Part Number Description 8 209 3002 10 Chip Pan...

Page 55: ...Fill Cap 3990 31 06 Filter Element 2 900 3990 32 Hydraulic Tank Strap 3 209 1000 08 Fuel Tank Assembly Includes 4 8 209 2000 01 Fuel Tank Weldment Part Number Description 4 900 3922 60 Magnetic Drain...

Page 56: ...3001 27 Battery Strap 7 900 7901 42 Rubber Isolator 8 992 1000 97 Remote Control Receiver Mount Part Number Description 9 300 8008 83 Remote Control Receiver 10 900 2931 47 Emergency Stop 11 900 2927...

Page 57: ...ade Wear Bar 3 209 2000 56 Right Wing Grading Blade 4 209 2000 55 Center Grading Blade 5 209 2000 57 Left Wing Grading Blade Part Number Description 6 900 4916 87 Grading Blade Pin 7 900 1902 42 Cylin...

Page 58: ...Bandit 56 Copyright 8 19 MODEL SG 75 HYDRAULIC DIAGRAM 16 9 17 1 2 13 15 12 3 6 8 7 5 4 3 8 11 11 7 10 14...

Page 59: ...Motor 10 900 3992 77 Up Down Cylinder 11 900 3992 78 Track Extension Cylinder 12 900 5916 49 Left Track Motor Part Number Description 13 900 3935 35 2 Speed Block 900 3952 82 Solenoid Only 900 3952 8...

Page 60: ...Bandit 58 Copyright 8 19 MODEL SG 75 DATE DESCRIPTION AMOUNT SERVICE RECORD SERVICE RECORD...