Bandit The Beast 1425, Operating & Parts Manual

Page 1: ...y Date ________________________ Copyright 3 20 ATTENTION Depending on what replacement parts you are ordering we will need the following information RECYCLER COMPONENTS Serial Number Model Number of R...

Page 2: ...ings ca gov diesel Respirar gases de escape de motores diesel le expone a qu micos conocidos por el estado de California como causales de c ncer y defectos cong nitos u otros da os reproductivos Para...

Page 3: ...ds of working under and how to properly lock the feedwheel in the up position 5 _____ The customer has received instruction and fully understands that the operators must always be located within easy...

Page 4: ...ordered ________________________________________________ 5 Did all welds appear to be high quality ______________________________________________ 6 Was the overall machine to your liking ____________...

Page 5: ...12 EQUIPMENT SPECIFICATIONS 13 CONTROLS 14 TRANSPORTATION PROCEDURES 19 MAINTENANCE 20 HYDRAULICS 51 ELECTRICAL 54 REPLACEMENT PARTS 55 DECALS 56 INFEED CONVEYOR COMPONENTS 58 YOKE COMPONENTS 62 BASE...

Page 6: ...w a regularly scheduled preventative maintenance and repair program on the product using only factory approved replacement parts Any unapproved repairs or modifications may not only damage the machine...

Page 7: ......

Page 8: ...R AND OR WORK ORDER NUMBER LOCATIONS 1 Serial number on side of tongue 2 Work order number on top of tongue The engine information is located on the engine block The clutch information is located on t...

Page 9: ...ocedures are very important read and obey them YOUR SAFETY IS VERY IMPORTANT TO US This machine is equipped with safety decals guards and designs for your protection Don t ever take the machine for gr...

Page 10: ...ever attempt to manually dislodge material located on the infeed conveyor while the machine is running Never raise the feedwheel yoke and look inside or look down infeed conveyor while machine is runn...

Page 11: ...ds gases pressurized containers etc tires glass sheet metal masonry stone materials and solid metals DANGER DANGER Before attempting any type of maintenance disengage clutch wait for the cutterhead to...

Page 12: ...utput shaft There are various types of clutches PTO s available for this type of equipment Make sure to study the original clutch manufacturer s manual that is provided with the machine and follow its...

Page 13: ...transportation of a machine this size WARNING CLEAN MACHINE OF ALL DEBRIS DO NOT leave this machine unattended until all potential fire debris is removed no fire or smoldering exists and hot spots ar...

Page 14: ...OLUME OF A CONE VOLUME OF A CONE Pile Diameter Feet or Meters Height Feet or Meters Approximate Volume of Pile In Cubic Meters Diameter x Diameter x Height x 0 26 Approximate Volume of Pile In Cubic Y...

Page 15: ...hts Dimensions weights will vary depending on optional equipment Model 1425 Height 116 2 9 m Length 308 7 8 m Width 98 2 4 m Weight 11 500 12 000 lbs 5 220 5440 kg Fuel Tank Capacity 40 gal 151 L Hydr...

Page 16: ...ine on fender 8 Hydraulic Valve Bank Radiator side underneath engine 9 Hydraulic Tank Radiator side towards discharge end 10 DEF Tank Discharge end under discharge conveyor 11 Discharge Conveyor Disch...

Page 17: ...15 Copyright 3 20 Bandit MODEL 1425 CONTROLS COMPONENTS 3 2 14 13 11 10 16 12 15 4 8 7 6 6 9 5 17 18 5...

Page 18: ...16 Copyright 3 20 Bandit MODEL 1425 CONTROLS CONTROLS REMOTE HYDRAULIC VALVE KEYPAD CONTROL PANEL 1 1 2 2 2 3 1 1 5 2 4 6 2 8 8 3 10 5 4 7 7 3 4 7 7 8 8 8 9 3 1 4 4 6 5 5 5...

Page 19: ...panel 5 Throttle Up Down To increase the engine throttle press the button labelled Throttle Up on the remote or keypad or push the toggle switch up in the control panel To decrease the engine throttl...

Page 20: ...se systems must be correctly maintained and operative at all times If the engine disable plugs are not correctly installed the engine will not start or run If the engine disable plugs become disconnec...

Page 21: ...ng lights turn signals and brake lights All must be operating properly before transporting the machine Also check brakes to make sure they are operating correctly 12 Check tires for correct pressure c...

Page 22: ...ion DANGER NOTICE NOTICE NOTICE NOTICE 1 Check the safety decals and engine gauges Replace any missing or damaged decals and or engine gauges 2 Check all safety equipment Check for proper operation Re...

Page 23: ...discharge access door engine disable plug is installed correctly and that it is also operating properly DAILY START UP MAINTENANCE cont 13 Grease all feedwheel discharge conveyor and infeed conveyor...

Page 24: ...or proper lubrication and engagement tension adjustment frequently adjust and lubricate per PTO clutch manufacturer s manual Bandit Industries Inc does not warranty clutch failures 24 Check the fuel l...

Page 25: ...e adjusted to give the fan blades proper clearance from shroud and finger guard 11 Lubricate top feedwheel chain driven components Use a dry lube on the top feedwheel chain driven sprockets and chain...

Page 26: ...Idler Roller Bushings 7 16 14 NC 46 62 Grip Tight Feedwheel Conveyor Bearing Set Screws 2 3 TG Hydraulic Motor Shaft Nut 1 20 NEF 250 300 339 407 Discharge Motor Coupler 5 8 18 NF 250 339 Engine Hold...

Page 27: ...d the beltshield at the end of each day 15 Check belt tension on cutterhead and hydraulic pump belt drives adjust replace as necessary 16 Check infeed conveyor tracking 17 Check discharge conveyor tra...

Page 28: ...or every 2000 hours 3 Drain and clean the fuel tank 4 On machines built before 4 20 remove all grease from drum head bearings repack and fill housing 1 2 full OK REPAIRED YEARLY CHECK LIST Every twel...

Page 29: ...g the machine s paint PAINT CARE DECAL CARE Decals located on your Bandit equipment contain useful information to assist you in operating your equipment safely The safety decals are shown and explaine...

Page 30: ...ff excess 3 Discharge Conveyor Bearings 4 X 2 3 shots of grease wipe off excess 4 Feedwheel Drive Chain 1 X Dry lube 5 Cylinder Pins 2 X 1 2 shots of grease wipe off excess 6 Infeed Discharge Adjuster...

Page 31: ...Use as a reference only locations may vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Maintenance Section of this manual or compo...

Page 32: ...or form oblong holes on the support arm Always keep cutter teeth torqued at 375 ft lbs 508 Nm If using replaceable rakers keep torqued at 375 ft lbs 508 Nm See Figure 1 Always keep Beast knives torqu...

Page 33: ...to stretch and fail prematurely and cause the cutterbody bolts to bend or break The hard surface weld on the replaceable raker or the raker area must be maintained See Figure 1 for maximum allowable w...

Page 34: ...o the cutterbodies and will cause damage to your machine 10 Tighten the cutterbody bolts and nuts to 700 ft lbs 949 Nm WARNING NOTICE DANGER MAINTENANCE Before attempting any type of maintenance disen...

Page 35: ...olt from the raker if equipped along with the raker 9 Remove all debris before installing a new tooth and raker so that the tooth and raker can seat properly 10 Install a new cutter tooth and torque t...

Page 36: ...eliminate the razor sharp edge Knives may be sharpened repeatedly as long as their original width is not reduced to less than the specified minimum width If a knife measures less than the specified mi...

Page 37: ...it dealer Use the Knife Saver on brand new knives Use the Knife Saver on freshly resharpened knives Use the Knife Saver every day during the Daily Start Up Maintenance while the knives are checked Use...

Page 38: ...engage clutch wait for the cutterhead to come to a complete stop turn off engine remove the ignition key make sure the ignition key is in your possession wait 2 minutes and then disconnect the battery...

Page 39: ...machine and should be checked frequently If screens are bent or broken replace immediately Failure to do so will cause costly damage to your machine Before attempting any type of maintenance disengag...

Page 40: ...te side as determined above 3 Adjust the nut highlighted in green in Figure 2 so the infeed conveyor tail shaft moves out Do not overtighten If the infeed conveyor belt is slipping it needs to be tigh...

Page 41: ...too tight Damage to the discharge belt will occur if it s too tight Adjust as needed Adjusting Bolt Discharge Drive Adjuster Assembly Jam Nut ADJUSTING DISCHARGE CONVEYOR BELT TRACKING 1 If the disch...

Page 42: ...intenance shut down procedures 2 Remove beltshield 3 To adjust the belt tension loosen the four engine mounting bolts and the jam nuts on the engine adjuster on the radiator end of the engine 4 Adjust...

Page 43: ...on with 48 51 lbs 21 8 23 1 kg of force per poly band belt FIGURE 1 CUTTERHEAD DRIVE BELT TENSION FIGURE 2 BELT TENSION GAUGES SINGLE BARREL GAUGE UP TO 30 lbs 900 1919 23 DOUBLE BARREL GAUGE UP TO 66...

Page 44: ...ct and wipe off the interior 7 With nitrile gloves on and a clean rag manually scoop and wipe out the grease from the bearing cavity and place in a disposal bucket See Figure 1 8 Manually work new gre...

Page 45: ...ft with a degreasing solvent 3 Install the correct key in the feedwheel motor shaft 4 Slide the coupler onto the motor shaft making sure that the two mate tightly Example The coupler does not rock or...

Page 46: ...green 1 Discharge head motor with straight shaft 2 5 16 x 1 2 x 1 7 16 long key special 3 Part number 977 301339 4 Correct discharge head shaft and coupler ass y 5 Emery cloth and or a file B Install...

Page 47: ...ency shut down switch must be reset by pressing the blue reset button on the side see Figures 1 3 To adjust the actuation cable loosen the tensioner jam nut and then turn the tensioner body to tighten...

Page 48: ...stud wheel combination lug nut torques Wear Pattern Edge Wear Side Wear Cup Wear Center Wear Flat Spots Cause Under Inflation Not hauling trailer level Bent axles Wide tires Wheel bearings Out of bala...

Page 49: ...hey are both installed and operating correctly See pages 18 PROBLEM ENGINE TURNS BUT WILL NOT START POSSIBLE CAUSE SOLUTION No fuel Fill tank and prime engine fuel system Problem with the engine or th...

Page 50: ...mp or an internal leak in the cylinder See relief valve setting in the hydraulic section No hydraulic system pressure Check to see if any other function on the valve bank works If another function wor...

Page 51: ...wheel hydraulic pressure A very low pressure reading would indicate a hydraulic problem with the pressure relief valve or the hydraulic pump See relief valve setting in the hydraulic section TROUBLESH...

Page 52: ...with the solenoid from a different valve and if the problem follows the solenoid replace the solenoid No electrical signal to the solenoid on the control valve Check for electrical power at the solen...

Page 53: ...t information When returning hydraulic components for warranty make sure to box up all warranted parts to avoid additional damage while shipping Do not disassemble any hydraulic components which are t...

Page 54: ...or new customer Or go to lubricants petro canada com and click on Contact Us then click Request A Quote to find your nearest Petro Canada dealer The above chart is a suggested guide for viscosity of h...

Page 55: ...RPM 24 Infeed Conveyor RPM 35 Top Feedwheel PSI bar 1400 96 Infeed Conveyor PSI bar 2500 172 Main Relief PSI bar 2300 158 Feed Relief PSI bar 2300 158 Yoke Relief PSI bar 1500 103 Discharge Conveyor...

Page 56: ...AWAY BLACK WIRE ELECTRIC BRAKES RED WIRE 6 Wire Main Cable Color Code Red R Brakes Breakaway Switch White W Ground Green G Right Turn Yellow Y Left Turn Brown BR Running Lights Black BL Power to Break...

Page 57: ...he serial number S N and model of the machine to ensure that you receive the correct replacement part See page 6 for typical serial number work order number locations NOTICE Bandit Industries Inc rese...

Page 58: ...may vary these are general locations Some decals are for optional equipment Decal locations may vary these are general locations If any decals become damaged replace immediately NOTICE 1 6 7 47 1 4 7...

Page 59: ...Avoid Costly Down Time 29 INST 389 Check Adjust Clearances Daily 30 INST 392 Remote Key Pad 31 INST 417 Grease Log Chart 32 N 02 Maintain Lubrication 33 N 03 Belt Maintenance 34 N 05 Adjust Grease 35...

Page 60: ...58 Copyright 3 20 Bandit MODEL 1425 INFEED CONVEYOR FRAME COMPONENTS Parts may not be exactly as shown NOTICE 17 10 9 15 16 14 12 11 13 13 14 12 11 7 3 2 5 4 3 5 33 33 7 6 1 8...

Page 61: ...flector Mount Drive Side 7 931 3003 91 Infeed Conveyor Deflector 8 931 2000 89 Infeed Conveyor Deflector Mount Radiator Side 9 931 2000 90 Infeed Deflector Assembly Drive Side Part Number Description...

Page 62: ...0 Key for Infeed Conveyor Idler Roller Shaft Part Number Description 10 931 3006 03 Infeed Tail Shaft Cover Radiator Side 11 931 1000 80 Infeed Conveyor Drive Roller Assembly 900 4927 16 Infeed Convey...

Page 63: ...Infeed Conveyor Idler Assembly 7 900 1000 82 Infeed Conveyor Chain Slat 71 Required Part Number Description 8 931 3006 03 Infeed Tail Shaft Cover Radiator Side 9 931 2001 81 Infeed Conveyor Drive Head...

Page 64: ...10 900 1907 97 Feedwheel Motor Sprocket 11 900 1903 43 Feedwheel Motor Sprocket Bushing Part Number Description 12 931 2001 46 Feedwheel Chain Guard 13 931 3005 77 Feedwheel Chain Guard Bottom 14 900...

Page 65: ...3004 74 Rubber Pivot Slot Cover Infeed End Radiator Side 7 931 3004 75 Rubber Pivot Slot Cover Discharge End Radiator Side Part Number Description 8 931 3004 76 Rubber Pivot Slot Cover Infeed End Dri...

Page 66: ...64 Copyright 3 20 Bandit MODEL 1425 Parts may not be exactly as shown NOTICE CUTTERHEAD COMPONENTS 1 2 2 4 3 6 7 22 23 24 25 26 33 31 32 29 28 27 30 8 9 10 11 13 9 4 21 19 17 20 18 18 14 15 12 6 5...

Page 67: ...01 Cutterhead Assembly Pre 4 20 12 900 1927 51 Cutterhead Bearing Radiator Side Start 4 20 931 1000 45 Cutterhead Bearing Radiator Side Pre 4 20 Part Number Description 13 931 2001 61 Base Top Hood D...

Page 68: ...dit MODEL 1425 ANVIL COMPONENTS Part Number Description 1 931 3002 46 Anvil Only 2 900 4902 78 3 4 10NC x 2 1 2 Hex Head Bolt Part Number Description 3 900 4905 91 3 4 Washer 4 931 2001 01 Anvil Assem...

Page 69: ...0 65 3 Modified Diamond Screen 7 931 2001 65 4 Modified Diamond Screen 8 931 2001 66 5 Modified Diamond Screen 9 931 2001 23 6 Modified Diamond Screen 10 931 2001 22 7 Modified Diamond Screen Part Num...

Page 70: ...DY COMPONENTS Parts may not be exactly as shown NOTICE Part Number Description 1 982 300044 Support Arm 2 982 3019 12 Cutterbody 3 900 4908 78 Cutterbody Bolt 4 900 4904 92 Cutterbody Nut 5 900 6907 6...

Page 71: ...er 900 9915 15 Double Blunt Nose Splitter 900 9915 16 Double Short Shingle 900 9915 17 2 W 55 G Carbide 900 9915 19 Double 1 Flat Carbide Cutter 900 9915 50 Double NR26 Carbide 900 9915 18 Raker Stand...

Page 72: ...RBODY COMPONENTS Part Number Description 1 982 300044 Support Arm 2 982 3019 12 Cutterbody 3 900 4908 78 Cutterbody Bolt 4 900 4904 92 Cutterbody Nut 5 900 6907 68 Washer 6 900 9915 23 Beast Knife Par...

Page 73: ...work with the Knife Style Cutterbody Double Splitter 900 9914 96 Double Carbide Cutter 900 9914 97 Double Blunt Nose Splitter 900 9914 98 Double NR26 900 9914 99 55 G Sprinkle Carbide Impregnated 900...

Page 74: ...ing 900 9915 20 Wiper Insert Carbide Sprinkle 900 9915 21 Torque Wiper Insert Bolt to 160 ft lbs 217 Nm Part Number Description 1 900 4906 98 Wiper Insert Hex Head Bolt 2 See Below Wiper Insert 3 977...

Page 75: ...E Part Number Description 1 900 9940 69 Banjo Cap 2 2 900 9912 47 2 Male Threaded Banjo Cover 3 900 4908 79 2 x 3 Black Pipe Nipple 4 900 3988 18 45 Black Pipe Elbow Part Number Description 5 900 3992...

Page 76: ...74 Copyright 3 20 Bandit MODEL 1425 DISCHARGE COMPONENTS Parts may not be exactly as shown NOTICE 12 11 14 13 18 15 19 16 16 19 17 17 8 7 6 4 3 2 1 20 26 20 21 33 24 24 25 25 33 10 9 1 1 5 5 1 17...

Page 77: ...r Shaft 8 931 3005 10 Rubber Coupler Guard 9 977 301338 Coupler 10 980 0508 57 Coupler Guard Mount 11 931 3002 97 Torque Arm 12 900 3993 17 Hydraulic Motor Part Number Description 13 931 3000 78 Torqu...

Page 78: ...4 NPTF to 3 8 Hose Barb 900 3909 01 1 4 NPTF to 5 16 Hose Barb 900 3909 02 1 4 NPTF to 1 4 Hose Barb 900 3943 22 3 16 NPTF to 3 16 Hose Barb 900 3943 21 1 4 NPTF to 3 16 Hose Barb Part Number Descript...

Page 79: ...Start W O 200569 931 2000 09 Hydraulic Tank Weldment Pre W O 200569 2 900 3922 60 Magnetic Drain Plug 3 900 3975 03 Sight Gauge Part Number Description 4 900 3988 07 Locking Fill Cap 5 900 4912 40 Pad...

Page 80: ...dit MODEL 1425 Parts may not be exactly as shown NOTICE FRAME COMPONENTS 11 12 13 20 24 21 20 24 23 20 20 20 20 20 23 24 22 15 17 16 18 18 16 17 12 13 13 1 4 5 3 2 25 14 26 27 28 27 26 25 10 9 8 13 8...

Page 81: ...Hydraulic Oil Cooler Assembly 937 2005 92 Hydraulic Oil Cooler Mount 11 992 3001 63 Hydraulic Oil Cooler Screen 12 931 2000 98 Fender 13 900 2927 86 LED Marker Light Amber Part Number Description 14...

Page 82: ...80 Copyright 3 20 Bandit MODEL 1425 ENGINE COMPONENTS Parts may not be exactly as shown NOTICE 3 4 11 12 5 5 6 6 6 6 7 8 10 9 2 1 7...

Page 83: ...00 8006 64 Control Box Assembly 4 999 3000 71 Control Box Mounting Plate 5 931 1000 49 Engine Rail Assembly 6 980 0101 33 Engine Mount Pad 7 900 4905 11 Engine Adjuster 5 8 11NC x 6 8 Clutch 9 911 300...

Page 84: ...C HYDRAULIC COMPONENTS Valve Bank 900 3991 09 High Pressure Filter Ass y 900 3935 45 Filter Only 900 3931 99 Hydraulic Pump Refer to Check Sheet Quick Coupler 900 3929 34 Pressure Gauge 900 3906 90 Pa...

Page 85: ...CATION PART NUMBER DESCRIPTION 1 a Panel b 900 2930 26 Ignition Key 2 a Receiver b 900 2926 60 Antenna 3 a Transmitter Trailer b 900 2925 31 Power Port Charger c 900 2925 32 Wall USB Charger 1 2 3 b c...

Page 86: ...84 Copyright 3 20 Bandit MODEL 1425 SERVICE RECORD SERVICE RECORD DATE DESCRIPTION AMOUNT...