BAnff eProdigy series, Assembly Manual

Page 1: ...ASSEMBLY MANUAL Banff eProdigy ...

Page 2: ...ecommended Tools 7 Assembly 8 Handlebar Stem Installation Front Fender Light Installation Front Wheel Installation Pedals Installation Pump Tires About the Battery 17 General Overview Maintenance Storage Charging and Handling Inserting and Removing Battery Charging Procedure Checking State of Charge ...

Page 3: ...act your dealer for immediate assistance We hope you enjoy your new electrical assist bicycle as much as we love to ride ours IMPORTANT This document is meant to be used in conjunction with the eProdigy User Manual please read this Banff Assembly Manual together with the User Manual carefully to protect yourself your bike and to ensure you can safely enjoy the full performance of the product Note ...

Page 4: ...ided could result in serious injury or death t5IF DPNCJOBUJPO PG UIF TBGFUZ BMFSU TZNCPM BOE UIF XPSE CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or is an alert against unsafe practices t5IF XPSE CAUTION used without the safety alert symbol indicates a situation which if not avoided could result in serious damage to the bicycle or...

Page 5: ...s If you ordered Baskets or other accessories they will shipped to you in a separate parcel as well eProdigy Bicycle frame with a Coaxial Bottom Bracket Motor installed Rear wheel Rear rack battery mount with 2 keys installed Handlebars with control panel display throttle shifter and grips installed Front wheel with front Dynamo Hub installed Seat post with saddle installed Headlight Pedals Front ...

Page 6: ...ers below to keep for future reference If the bicycle is stolen these serial numbers may help in retrieving the lost bike Frame Serial Number Motor Serial Number Battery Serial Number Purchase Date Model Name Dealer Note This information is only available on your products It is not available from eProdigy OWNER S 5 5 0 0608 3 4 5 5 0 www eProdigyBikes com xxx xxx xxx 1 3 2 xxxxxxxxxxxxx 1 2 3 ...

Page 7: ...te Do not dispose the carton or packaging until the assembly of the bicycle is complete This can prevent accidentally discarding parts of the bicycle 073 0 500 4 www eProdigyBikes com WARNING Keep small parts away from children during assembly 1 2 3 3 4 5 Our very own eProdigy technical team recommends the following tools to assemble the Banff eBike ...

Page 8: ...inserts into the fork Adjust stem to the desired height then tighten the stem bolt with a 6mm Allen key WARNING the minimum insertion mark on the stem must be below the top of the locknut 1 a b b a 2 08 3 45 45 5 0 www eProdigyBikes com Use a 6mm Allen key and bicycle grease ...

Page 9: ...and ensure the stem bolt is secure 09 3 45 45 5 0 www eProdigyBikes com WARNING Do not over tighten the stem bolt Over tightening the stem bolt can damage the steering system and cause loss of control Note If necessary re adjust handlebar 3 Top View ...

Page 10: ...a Phillips screw driver Front fender attaching hardware has been pre assembled onto the fork 4 5 6 Remove the nut from the fork crown c c Place the fender in the fork Secure the fender mount in the highest position on the mounting tab Back View Loosely fasten the bolt and nut with a 5mm Allen key and a 10mm wrench ...

Page 11: ...11 30 5 3 5 45 5 0 www eProdigyBikes com 7 8 Fasten the head of your light to the light bracket Secure your light in between the bolt and the fender mount ...

Page 12: ...n be adjusted here with a 2 5mm Allen key Align the fender stays to the bolt mounts on the fork d d Re insert each bolt into the fork mounting holes and tighten securely using a 4mm Allen key e e 11 9 10 e d Note It s always a good idea to check over all nuts and bolts on the bike to ensure they are secure f f ...

Page 13: ...LATION Use a 14mm wrench Place the wheel between the front fork and secure a nut to both sides of the thread with a 14mm wrench Make sure the wheel is centered to the V brake pads 12 13 g h Note consult your dealer for replacement brake pads as needed g h Front View h ...

Page 14: ...14FRONT WHEEL INSTALLATION www eProdigyBikes com 14 i i Use washers on the inside of the fork to ensure it is centered Note Feel free to add more washers if needed i ...

Page 15: ...grease onto the pedal threads Use 15mm pedal wrench bicycle grease On the drive side tighten pedal clockwise On the left side tighten pedal counter clockwise Each pedal is marked with a R or L to help make sure you are installing the correct side R 16 17 R 15 ...

Page 16: ...ance t SFRVFOUMZ DIFDL UIF UJSF JOøBUJPO pressure because all tires lose air slowly over time For extended storage keep the weight of the bicycle off the tires t P OPU VTF VOSFHVMBUFE BJS IPTFT UP JOøBUF UIF JOOFS UVCFT An unregulated hose can suddenly PWFS JOøBUF CJDZDMF UJSFT BOE DBVTF them to burst Pump your tires to the optimal tire pressure up to 50 PSI 18 19 ...

Page 17: ... there are some key steps to ensure the optimal performance of your battery and the longest life span possible approx 2 years or 800 charge cycles WARNING eProdigy will not be held liable for battery breakdown caused by improper care or misuse including but not limited to opening the battery case Battery damage due to user mishandling or neglect voids all warranty and product liability claims Stor...

Page 18: ...ard batteries in household trash Be aware that used batteries must be disposed of properly eProdigy Batteries are recyclable When parked remember to take the battery with you to protect against theft Our warranty does not cover lost or stolen batteries Inserting Jasper s Rear Rack battery place the battery onto the battery docking station gently glide the battery forward towards the battery dock m...

Page 19: ...TJHOJGZ JU T 3 TUBUVT UIF XJMM MJHIU VQ SFE UP TJHOJGZ JU T 6 3 TUBUVT UIF XJMM MJHIU up green 4 5 3 4 UVSO Pò UIF PUPS CZ TIVUUJOH Pò UIF 5 display no image shown turn the key clockwise in the lock pull the battery backwards by the handle at the end of the battery pack along the battery rail 1 2 3 2 3 Removing Jasper s Rear Rack battery 19ABOUT THE BATTERY www eProdigyBikes com CAUTION The batter...

Page 20: ... generally takes 4 6 hours to fully charge a completely drained battery Checking the Battery State of Charge 2 1 press down on till you hear a click CBUUFSZ TUBUF PG DIBSHF XJMM JMMVNJOBUF 1 Located on the body of the battery is State of Charge JOEJDBUPS 100 75 charge 75 50 charge 50 25 charge 25 charge Note Before connecting charger to AC outlet it is advised you connect the charger to the batter...

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