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96524 v.3.0

1.

 Disconnect the negative (ground) 

cable from the battery (if there is more 

than one battery, disconnect both 

negative cables). Secure the cable so 

it cannot accidentally come in contact 

with the post.

2.

 Raise the vehicle and support it 

securely with properly weight-rated 

safety stands, ramps or a commercial 

hoist. Take care to balance the vehicle 

to prevent it from slipping or falling. 

When using ramps, be sure the wheels 

are centered squarely on the topsides. 

Place the transmission in park 

(automatic), set the parking brake and 

securely block the wheels that are on 

the ground. 

CAUTION: DO NOT WORK UNDER 

ANY VEHICLE SUPPORTED ONLY 

BY A JACK. SEVERE INJURY MAY 

RESULT.

3.

 

For 2008 Ford 6.8L Models

, from 

under the vehicle remove the factory 

exhaust starting at the front of the 

muffler. Remove the factory muffler 

and tailpipe assembly by removing the 

factory band clamp on the muffler to 

intermediate pipe connection. 

For 2011 Ford 6.2L Models

, remove 

the exhaust starting at the front of the  

resonator as show in 

Figure 2

NOTE: Spray lubricant may assist in 

hanger pin removal.

 

4.

 Remove the factory front muffler 

hanger pin from the rubber grommet. 

Remove the factory tailpipe hanger pin 

from the rubber grommet. Supporting 

the tailpipe, remove the dual rear 

muffler hanger pins from the rubber 

grommets. Remove the factory muffler 

and tailpipe assembly from the vehicle. 

WARNING! The following step may 

require the use of a torch and/

or saw. Proper safety equipment 

should be used. Failure to use 

proper safety equipment may 

result in severe injury.

Monster Exhaust System Installation

Figure 2   

2011 Ford 6.2L Factory Exhaust

Summary of Contents for Monster

Page 1: ...ter Exhaust System 2008 Ford 6 8L V 10 2011 Ford 6 2L V 8 Crew Cab Short 6 75ft Bed F 250 F 350 Super Duty THIS MANUAL IS FOR USE WITH Monster exhaust SYSTEMS 48725 Owner sManual with Installation Ins...

Page 2: ...s safety precautions Take care to balance the vehicle to prevent it from slipping or falling When using ramps be sure the front wheels are centered squarely on the topsides put the transmission in pa...

Page 3: ...re 1 General assembly diagram Item Description Part QTY 1 Hanger Clamp Intermediate 53144 1 2 Intermediate Pipe 53143 1 3 Hanger Clamp Front Muffler 53145 1 4 Monster 3 5 Muffler 54008 1 5 Hanger Clam...

Page 4: ...er the vehicle remove the factory exhaust starting at the front of the muffler Remove the factory muffler and tailpipe assembly by removing the factory band clamp on the muffler to intermediate pipe c...

Page 5: ...outlet Align the locating pin notch onto the intermediate pipe Insert hanger clamp pin into the rubber grommet Lightly tighten the 3 hanger clamp see Figure 4 NOTE All clamps should be positioned at t...

Page 6: ...6 96524 v 3 0 Figure 4...

Page 7: ...positioned properly begin to tighten the clamps starting with the ones closest to the front of the vehicle and working your way back Torque the exhaust clamps evenly to 35 ft lbs Make sure that each s...

Page 8: ...Figure 7 Figure 6 Placement of template on Passenger side rear undercarriage lining BANKS POWER PERFORMANCE EXHAUST EXHAUST SYSTEMS...

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