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BANLAW PRODUCT DATA SHEET  

 

 DRY-BREAK DIESEL REFUELLING NOZZLES

 

Doc ID: PRH-REF-70      Version: 7.0 

 

Page 

12

 of 

32

 

 

Please ensure you have the latest version of this document.

 

 

NOTES:

 

1. Receiver OEM’s and Part Numbers subject to change. Banlaw 800 “Mining” series Nozzles will 

also suit Receivers of the same type (basic design) 

manufactured by OEM’s not listed.

 

2. Banlaw FuelTrack 800 “Mining” series Nozzles will suit Receivers compatible with the Banlaw 
800  “Mining”  series  Nozzles,  however  the  automatic  identification  (auto  ID)  feature  of  the 

FuelTrack (or Banlaw ResTrack) system will be inoperable. 

3. The use of a Nozzle and Receiver combination deemed as incompatible is not condoned by 
Banlaw and will create potentially serious safety and environmental hazards. 

4. Applications where a Banlaw Nozzle is used with a non-Banlaw (i.e. third party) Receiver will 
be subject to (i.e. governed by) specifications contrary to those of the Banlaw Nozzle 

 as per 

section 3. In 

all

 such cases; 

a.

 

Minimum

 specification (lower threshold or limit); the 

highest

 specification nominated 

by Banlaw or the Receiver OEM shall apply. 

b.

 

Maximum

 specification (upper threshold or limit); the 

lowest

 specification nominated 

by Banlaw or the Receiver OEM shall apply. 

2

 

IMPORTANT RESTRICTIONS ON THE USE OF THIS PRODUCT 

 

1.

 

The safe installation and subsequent operation of a Banlaw product relies on the 
completion of all necessary 

“due diligences”

 for the assessment of the Banlaw 

product(s) being suitable for the intended application(s). Such an assessment is 
best achieved through the cooperation of the supplier/OEM (Banlaw) and the 
customer or end-user. Once such an assessment deems the Banlaw product(s) 
to  be  suitable,  the  customer  or  end-user  shall  ensure  effective 

“change 

management”

  applies  should  any  prominent  or  influential  aspect  of  the 

application (upon which the initial assessment was based) be subject to change 
and  may  affect  the  ongoing  suitability  (i.e.  safety  and  proper  function)  of  the 
Banlaw product. 

2.

 

These  Banlaw  Dry-Break  Refuelling  Nozzles  incorporate  external  and  internal 
components  manufactured  from 

aluminium

.  Products  containing 

external 

(exposed)  aluminium

  are  typically  unsuitable  for  use  within  an  underground 

coal  mine,  or  otherwise  within  an  area  where  the  use  of  external  aluminium 
components  (or  other  materials  within  the  product)  are  prohibited  for  use  in 
such areas in accordance with applicable governances. 

 

 

1.

 

During  October  2010  Banlaw  conducted  a  self-assessment  (Banlaw  document 
EBL-19)  of  the  Banlaw  dry-break  diesel  refuelling  Nozzles  (and  mating  Banlaw 
Receivers)  under  the  requirements  of  the  European  Union  (EU)  Pressure 
Equipment Directive (PED) 97/23/EC. The outcome of this assessment was that 
these products do not require the CE mark when used in accordance with the 
Banlaw product specifications. Unless noted otherwise by Banlaw, this product 
has 

not

 been assessed under any other Regulatory or Industry Standard, Code, 

Directive,  Guideline  or  other  governance  which  may  apply  to  the  use  of  this 
product in applications where a governance applies. Please consult Banlaw prior 
to installation if in doubt. 

2.

 

Please refer to Table 4 for details of 

compatibility

 of Banlaw Nozzles with Banlaw 

and  non-Banlaw  Receivers.  The  use  of  a  Nozzle  and  Receiver  combination 

Summary of Contents for 800 Series

Page 1: ...refers to the maximum rated diesel flowrate of 1000LPM 264GPM of the 1000 series Banlaw Nozzles are available in a variety of models variants within each series including the Banlaw FuelTrack Nozzles...

Page 2: ...lity nor liability for the consequences and damages that may occur in the execution of works within this document Persons conducting or otherwise involved with the execution of the works within this d...

Page 3: ...supplement complement a Quick Fill System but where the OFP system acts as the primary first means of terminating the inflow of liquid into the tank without the need for pressurisation of the tank s...

Page 4: ...the Nozzle will automatically shut off and decreasing the spring setting will decrease the pressure required for shut off 1 2 System Overview Banlaw Dry Break Diesel Refuelling Nozzles are a key comp...

Page 5: ...pplications Banlaw 800 model Mining series Nozzles e g BNM800M suit all industry standard Receivers e g Wiggins ZN2 JNX series Caterpillar FloMAX FR series etc Industry proven ball lock latching mecha...

Page 6: ...re 5 illustrates the key external features of a Banlaw refuelling nozzle Figure 5 Key External Features of Banlaw Nozzle 1 4 Part Numbering Figure 6 and Figure 7 denotes the part numbering system used...

Page 7: ...5 Available Nozzle Models The 800 Nozzle series currently consists of 12 different models whilst the 1000 Nozzle series consists of 4 models as per Table 1 Please refer to Banlaw Sales Marketing mater...

Page 8: ...cifically the setting specification of the piston spring Banlaw document EBL 33 provides further important information on spring settings Selection of the required Spring Setting should be performed p...

Page 9: ...e and Receiver spring settings Figure 10 Relationship Between Nozzle and Receiver Spring Settings Figure 11 illustrates the location on a Nozzle where the Spring Setting is marked Figure 11 Example of...

Page 10: ...5 kPa Please refer to the Product Data Sheet PRH REF 72 for information on Receiver spring settings 1 7 FuelTrack Nozzle Variants Figure 12 illustrates the basic architecture of the Banlaw FuelTrack...

Page 11: ...COMPATIBILITY Nozzles Series Receivers Series Banlaw 800 Mining Banlaw 23 Mining Wiggins ZN2 JNC2 JNX etc Caterpillar FloMAX International FR FRA FRS etc Fast Fill Systems R150 R150CV etc See also No...

Page 12: ...through the cooperation of the supplier OEM Banlaw and the customer or end user Once such an assessment deems the Banlaw product s to be suitable the customer or end user shall ensure effective change...

Page 13: ...nally acceptable after consultation with Banlaw b Banlaw Hydraulic Nozzles i e BNH800 series have traditionally been used with solcenic oils without incident 4 Banlaw Nozzles are not recommended for u...

Page 14: ...Steel Viton Nitrile NBR Acetal Fluorosilicone Nylon Process Connection Inlet 2 NPT F Mass of Nozzle approx 4 2kg 9 3lb Legend SWP Maximum recommended Safe Working Pressure LPM Litres per minute volum...

Page 15: ...ure Drop Through 1000 Nozzle and 43 Receiver Notes 1 All pressure drop data refers to the dynamic head loss through the Banlaw Nozzle and Banlaw Receiver combination This data will vary when a Banlaw...

Page 16: ...is being installed Failure to select the proper nozzle setting will increase the risk of hazards such as o Overfilling and the likely internal over pressurisation of the tank s o Spillage of fuel envi...

Page 17: ...igure 15 Basic Nozzle and Receiver Arrangement The Nozzle must be aligned concentrically with the Receiver for connection The Nozzle may be oriented at any angle during operation i e when connected to...

Page 18: ...ng a Banlaw Nozzle Holster or Nozzle Anchor or by fabricating a custom bracket to safely store the Nozzle The location of the holster etc shall allow safe convenient and ergonomic access by personnel...

Page 19: ...e interlocked with additional safety features to prevent vehicle driveaway General Installation Notes 1 Conduct a Job Hazard Analysis JHA prior to install to mitigate health environmental and equipmen...

Page 20: ...k series Nozzles e g BNMF800 and BNF1000 series During connection of the Swivel refer section 4 2 it is imperative the spring loaded male probe extending from the Swivel outlet is inserted into the fe...

Page 21: ...it 4 3 Commissioning Guidelines There are no specific commissioning requirements for a Banlaw Nozzle Banlaw do however recommend witnessing tank pressures and system performance during the initial ref...

Page 22: ...m malfunction or other incident this will allow personnel to react promptly to avoid further escalation of the hazards The use of a splash fill adaptor refer Figure 22 with a dry break refuelling nozz...

Page 23: ...erfill or other causes IF A TANK LEVEL GAUGE EXISTS FIRST DETERMINE WHETHER THE TANK S REQUIRES REFILLING I E FUEL LEVEL IS BELOW THE SAFE FILL LEVEL ENSURE NOZZLE OPERATING HANDLE IS SECURELY LATCHED...

Page 24: ...3SECS IF NOZZLE WILL STILL NOT REMAIN OPEN CONFIRM TANK IS NOT ALREADY FILLED TO CAPACITY IF NOT REFER SECTION 7 DO NOT MANUALLY OR OTHERWISE FORCIBLY HOLD THE OPERATING HANDLE IN THE ON OR PARTIALLY...

Page 25: ...or information contact Banlaw or refer to Banlaw document EBL 33 Refuelling operators who manually override the automatic tank pressure shut off function of Banlaw Nozzles by holding or using some dev...

Page 26: ...off A drive away i e movement of the plant equipment whilst the Nozzle remains connected 6 MAINTENANCE SPARE PARTS Spare parts including service kits for Banlaw Nozzles are only sold to accredited Ba...

Page 27: ...end of the Nozzle is more exposed to contamination ingress and general wear tear particularly if a Nozzle Anchor Holster or Dust Plug is not used to store the Nozzle Figure 24 illustrates the front e...

Page 28: ...all inline bulk filtration on all diesel dispensing lines contact Banlaw for advice 4 Maintain the use of the Receiver Dust Cap and Nozzle Anchors Holsters or Dust Plugs 5 Remove any contamination fro...

Page 29: ...safely store a Nozzle off the ground when not in use Please contact Banlaw or your nearest Banlaw agent for more detailed preventative maintenance information 6 2 Banlaw Onsite Maintenance Clients ca...

Page 30: ...ow recommended minimum Increase delivery flow rate Excessive free play mechanical wear in the Nozzles operating mechanism replace Nozzle and have faulty Nozzle serviced A component in the system has b...

Page 31: ...rly contaminated investigate and rectify Fluid Leakage between Nozzle and Receiver during Refuelling Faulty fluid seal s within Nozzle replace Nozzle and have faulty Nozzle serviced Sealing surfaces o...

Page 32: ...correct combination of Nozzle and Receiver Confirm compatibility Only use the correct combination of Nozzle and Receiver Worn ball lock mechanism on Nozzle and or Receiver Inspect both equipment and r...

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