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16 Glossary

A

AIM

(Association for Automatic Identification and

Mobility): AIM Global is the international trade

association representing automatic identification and

mobility technology solution providers.

AIM DPM Quality Guideline

Standard applicable to the symbol quality

assessment of direct part marking (DPM) performed

in using two-dimensional barcode symbols. It defines

modifications to the measurement and grading of

several symbol quality parameters.

B

Barcodes (1D Codes)

A pattern of variable-width bars and spaces which

represents numeric or alphanumeric data in machine-

readable form. The general format of a barcode

symbol consists of a leading margin, start character,

data or message character, check character (if any),

stop character, and trailing margin. Within this

framework, each recognizable symbology uses its

own unique format.

BIOS

Basic Input Output System. A collection of ROM-

based code with a standard API used to interface

with standard PC hardware.

Bit

Binary digit. One bit is the basic unit of binary

information. Generally, eight consecutive bits

compose one byte of data. The pattern of 0 and 1

values within the byte determines its meaning.

Bits per Second (bps)

Number of bits transmitted or received per second.

Bright Field Illumination

Lighting of surfaces at high (narrow) angles used to

provide maximum reflection of the light to the

reader’s lens. This is effective on surfaces that

absorb light or are not highly reflective and also on

low contrast codes.

Byte

On an addressable boundary, eight adjacent binary

digits (0 and 1) combined in a pattern to represent a

specific character or numeric value. Bits are

numbered from the right, 0 through 7, with bit 0 the

low-order bit. One byte in memory can be used to

store one ASCII character.

C

Composite Symbologies

Consist of a linear component, which encodes the

item's primary data, and an adjacent 2D composite

component, which encodes supplementary data to

the linear component.

D

Dark Field Illumination

Lighting of surfaces at wide angles used to avoid

direct reflection of the light into the reader’s lens.

Typically this type of lighting is used in DPM

solutions to enhance reflectance of the uneven

surface do to the symbol marking technique. It is also

used with very reflective surfaces.

Decode

To recognize a barcode symbology (for example,

Codabar, Code 128, Code 3 of 9, UPC/EAN, etc.)

and analyze the content of the barcode scanned.

Depth of Field

The difference between the minimum and the

maximum distance of the object in the field of view

that appears to be in focus.

Diffused Illumination

Distributed soft lighting from a wide variety of angles

used to eliminate shadows and direct reflection

effects from highly reflective surfaces.

Direct Part Mark (DPM)

A symbol marked on an object using specific

techniques like dot peening, laser etching, chemical

etching, etc.

ABR 7000 Series Barcode Reader

 

 

144

www.bannerengineering.com - Tel: + 1 888 373 6767

 

Summary of Contents for ABR 7000 Series

Page 1: ...ABR 7000 Series Barcode Reader Instruction Manual Original Instructions 207634 Rev A 28 January 2019 Banner Engineering Corp All rights reserved 207634 ...

Page 2: ... Interface 21 3 7 TCNM ACBB1 Electrical Connections 21 3 7 1 Power Supply 22 3 7 2 Main Serial Interface 22 3 7 3 User Interface Serial Host 23 3 7 4 ID NET Interface 24 3 7 5 Auxiliary RS232 Interface 28 3 7 6 Inputs 29 3 7 7 Outputs 33 4 Smart Teach Interface 36 4 1 Test Mode 36 4 2 Aim Manual Focus Models 37 4 3 Aim and Autofocus the Reader Liquid Lens Autofocus Models 37 4 4 Setup 38 4 5 Learn...

Page 3: ... Codes 94 9 3 3 ABR7109 xxE2 9 mm models manual focus 1D Codes 97 9 3 4 ABR7109 xxE2 9 mm models manual focus 2D Codes 100 9 3 5 ABR7112 RSE2 12 mm models 1D Codes 103 9 3 6 ABR7112 RSE2 12 mm models 2D Codes 107 9 3 7 ABR7116 RSE2 16 mm models 1D Codes 111 9 3 8 ABR7116 RSE2 16 mm models 2D Codes 115 9 4 Maximum Line Speed and Exposure Calculations 117 10 PPI Pixels Per Inch Setup Chart 120 11 Ap...

Page 4: ...ensor failure or malfunction can cause either an energized or de energized sensor output condition 1 1 Models Table 1 ABR 7000 Models Model Resolution Lens Lighting Options Communications Codes ABR7109 RSE2 1 3 MP 1280x1024 pixels 9 mm manual focus Red Standard Serial Ethernet 1D and 2D ABR7109 MSE2 9 mm manual focus Multicolored DPM2 ABR7112 RSE2 12 mm manual focus Red ABR7116 RSE2 16 mm manual f...

Page 5: ...for intrabeam viewing Class 2 Laser Safety Notes Low power lasers are by definition incapable of causing eye injury within the duration of a blink aversion response of 0 25 seconds They also must emit only visible wavelengths 400 to 700 nm Therefore an ocular hazard may exist only if individuals overcome their natural aversion to bright light and stare directly into the laser beam R C US Complies ...

Page 6: ... one second See Smart Teach Interface on page 36 for the colors and meanings of the five LEDs when the reader is in Smart Teach mode 1 3 2 Diagnostic Indication Figure 4 Diagnostic Indicators The Status and Ready LEDs blink simultaneously to signal the presence of an error Diagnostic message transmission on interfaces can be enabled to provide details about specific error conditions See the Diagno...

Page 7: ...Overcurrent Protection WARNING Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations Overcurrent protection is required to be provided by end product application per the supplied table Overcurrent protection may be provided with external fusing or via Current Limiting Class 2 Power Supply Supply wiring leads 24 AWG shall n...

Page 8: ...T POSTNET BB Intelligent Mail Swedish Post 2 3 PC Requirements Barcode Manager Administrative rights are required to install the Barcode Manager software Operating System Microsoft Windows operating system version XP SP3 7 8 or 106 Barcode Manager does not currently support Windows Embedded often used in industrial PCs and or PLCs System Type 32 bit or 64 bit Hard Drive Space 2 GB hard disk for 64...

Page 9: ...o 90 position mm in Optical Axis Figure 5 Overall Dimensions with Connector at 0 54 2 12 20 5 0 81 62 2 45 7 3 0 29 43 1 69 75 2 95 36 1 42 29 5 1 16 36 1 42 M4 4 37 5 1 48 mm in Optical Axis Figure 6 Overall Dimensions with Connector at 90 ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 9 ...

Page 10: ...ading distance If this distance is compatible with your application or if you have a Liquid Lens Autofocus model you can use the Smart Teach Interface to install the reader If this distance is not compatible with your application and you have a manual focus model use the software setup procedure described in the Instruction Manual See Advanced Setup for Manual Adjustable Focus Models on page 46 Th...

Page 11: ...the following figure No Pitch Tilt or Skew Pitch minimize Skew assure at least 10º Tilt any angle inside FOV Figure 8 Code Reading Orientation Pitch Tilt and Skew Angles Use the follow the suggestions for the best orientation Position the reader to avoid the direct reflection of the light emitted by the ABR reader It is best to use at least 10 for the Skew angle Use a Pitch or Skew angle of 0 in s...

Page 12: ...reader through the on board Ethernet interface recommended or Serial interface Note The Master Slave Role is only significant for the Internal ID NET Network If your layout doesn t use the ID NET network then the device s Role is not significant and can be ignored 3 5 1 Ethernet Connection The Ethernet connection is possible in two different layouts In a Point to Point layout the reader is connect...

Page 13: ...r ABR and I O Accessories 1 Main Serial Interface RS232 or RS422 Full Duplex 2 Auxiliary Serial Interface RS232 Data Monitor 3 External Trigger for One Shot or Phase Mode Host TCNM ACBB1 Figure 13 Serial Interface Point to Point Layout All devices always support multiple output channels that is for data monitoring 3 5 3 Pass Through The pass through layout allows each device working alone to colle...

Page 14: ...pass through configuration to collect the input data from the other devices and send it to the Host left reader above All devices always support multiple output channels that is for data monitoring In a Pass through layout each device can have a different operating mode Continuous One Shot Phase Mode etc 3 5 4 ID NET Multidata Network Pass Through A special case of the pass through layout allows e...

Page 15: ...port multiple output channels that is for data monitoring In a Pass through layout each device can have a different operating mode Continuous One Shot Phase Mode etc 3 5 5 ID NET Synchronized Network When the device is working Synchronized the ID NET connection is used to collect data from several readers to build a multi point or a multi sided reading system there can be one Master and up to 31 S...

Page 16: ...nized Slave n ID NET Synchronized Slave 1 ID NET Synchronized Master Power 1 TCP IP on board Ethernet Interface 2 External Trigger 3 ID NET up to 16 devices practical limit Host TCNM ACBB1 Figure 17 ID NET Synchronized Layout with Master on board TCP IP Ethernet Interface to Host 3 6 Connector Descriptions The connector pinouts and notes given in this section are for typical cabling applications 3...

Page 17: ... Output 3 NPN or PNP short circuit protected and software programmable Connector Case n a Cable shield connected to chassis and 17 pin connector shell RS232 Main Serial Interface RS422 FD Main Serial Interface 10 Violet RX 10 11 Gray Pink RX RX 10 12 Red Blue TX 17 White Gray TX TX If using a TCNM ACBB1 connection box connect the reader using cable MQDEC 1703SS DB25 and refer to for writing detail...

Page 18: ... connector The pinout is the following Pin Function 9 Configurable digital output 1 8 Configurable digital output 2 16 Configurable digital output 3 2 Power Supply Input Voltage The electrical features of the three outputs are the following Outputs 3 NPN PNP Push Pull software selectable reverse polarity and short circuit protected outputs available 2 Opto isolated outputs instead if using TCNM AC...

Page 19: ... 2 1 2 9 8 16 6 5 13 3 14 4 7 15 17 11 12 10 1 BN 2 BU 3 WH 4 GN 5 PK 6 YE 7 BK 8 GY 9 RD 10 VT 11 GY PK 12 RD BU 13 WH GN 14 BN GN 15 WH YE 16 YE BN 17 WH GY ABR7000 Input Power Supply This is a typical example Applications may vary Output Line Type set to PNP in Barcode Manager If using RS 422 but not using RX and RX connect these two to V dc or Ground Load Load Load 10 30V dc 4 5 30V dc Figure ...

Page 20: ...N 15 WH YE 16 YE BN 17 WH GY ABR7000 Input Power Supply This is a typical example Applications may vary Output Line Type set to NPN in Barcode Manager If using RS 422 but not using RX and RX connect these two to V dc or Ground Load Load Load 10 30V dc 4 5 30V dc Figure 20 NPN Inputs and Outputs 3 6 5 Ethernet Connector A Standard M12 D Coded female connector is provided for the Ethernet connection...

Page 21: ... connector on the TCNM ACBB1 side Make system connections through one of the TCNM ACBB1 connection boxes because they offer the advantages of easy connection easy device replacement opto isolated outputs Outputs 1 and 2 and filtered reference signals Note If you require direct wiring to the reader the connections are the same as shown in this section with the exception of the digital Outputs Direc...

Page 22: ... TCNM ACBB1 Installation Manual available at www bannerengineering com 3 7 1 Power Supply Power can be supplied to the reader through the TCNM ACBB1 spring clamp terminal pins The power must be between 10 V dc and 30 V dc only It is recommended to connect the device CHASSIS to earth ground Earth by setting the appropriate jumper in the TCNM ACBB1 connection box See p n 174477 TCNM ACBB1 Installati...

Page 23: ... those acceptable for RS232 communications or in electrically noisy environments The TCNM ACBB1 pinout follows TCNM ACBB1 Function TX RX TX RX SGND RS422 Transmit Data RS422 Receive Data RS422 Transmit Data RS422 Receive Data Signal Ground Note For applications that do not use RS422 transmission to the reader terminal block RX and RX signals do not leave these lines floating but connect them to SG...

Page 24: ...ions use only 2 wires ID and ID DC Voltage Power cable Vdc GND should be handled as a signal cable that is do not put it together with AC cable Wire dimensioning must be checked in order to avoid voltage drops greater than 0 8 Volts Cable should lie down as near as possible to the ID NET cable avoiding wide loops between them Reader s chassis may be connected to earth Network inside the same build...

Page 25: ...ponse Time CONDITIONS ID NET M S Synchronized layout message length 50 bytes per node ID NET Network Termination The network must be properly terminated by a 120 Ohm resistor at the first and last reader of the network This should be done by setting the ID NET Termination Resistance Switch in the TCNM ACBB1 to ON ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 25 ...

Page 26: ... Baudrate table for max length TCNM ACBB1 External Power for ABR and I O Accessories External Power for ABR and I O Accessories External Power for ABR and I O Accessories Figure 23 ID NET Network Connections with Isolated Power Blocks ABR 7000 Series Barcode Reader 26 www bannerengineering com Tel 1 888 373 6767 ...

Page 27: ...ce 12 24 Vdc TCNM ACBB1 TCNM ACBB1 HOST RS232 RS422 ID NET Cable Refer to Baudrate table for max length TCNM ACBB1 Figure 24 ID NET Network Connections with Common Power Branch Network ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 27 ...

Page 28: ...d to the host computer it allows transmission of code data The parameters relative to the auxiliary interface baud rate data bits etc can be defined through the Reading Phase step Channels in Barcode Manager The 9 pin female auxiliary interface connector inside the TCNM ACBB1 is the preferred connector for temporary communication monitoring 5 9 6 1 Figure 26 9 pin female connector If permanent sys...

Page 29: ...of the general purpose Input 2 are Second external trigger in Phase Mode Match code storage command when the Match Code option is enabled The electrical features of both inputs are VAB 30 V dc maximum IIN 10 mA reader 12 mA TCNM ACBB1 maximum The active state of these inputs are selected in software An anti disturbance filter by default is implemented in software on both inputs The value can be ch...

Page 30: ...ernal Trigger Input Connections Using ABR Power CAUTION Power from the Vdc GND spring clamps is available directly to the Input Device on the V V spring clamps and does not pass through the Power Switch ON OFF inside the TCNM ACBB1 Disconnect the power supply when working inside the TCNM ACBB1 Jumper B l u e Bla ck Brown PNP Photoelectric Sensor Figure 28 PNP External Trigger Using ABR Power ABR 7...

Page 31: ... Using ABR Power External Trigger Input Connections Using External Power Pulled down to External Input Device Reference Input Signal PNP Photoelectric Sensor Figure 30 PNP External Trigger Using External Power ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 31 ...

Page 32: ...the Vdc GND spring clamps is available directly to the Input Device on the V V spring clamps and does not pass through the Power Switch ON OFF inside the TCNM ACBB1 Disconnect the power supply when working inside the TCNM ACBB1 Power to Input Device Input Input Device Signal Reference Input Device Figure 32 PNP Input 2 Using ABR Power Power to Input Input Device Signal Input Device Reference Input...

Page 33: ...and their meaning can be defined by the user They are typically used either to signal the data collection result or to control an external lighting system The third output of an ABR 7000 is not accessible when using a TCNM ACBB1 connection box TCNM ACBB1 Function V O1 O1 O2 O2 V Power Source Outputs Output 1 opto isolated and polarity sensitive Output 1 opto isolated and polarity sensitive Output ...

Page 34: ... V spring clamps and does not pass through the Power Switch ON OFF inside the TCNM ACBB1 Disconnect the power supply when working inside the TCNM ACBB1 Power to Output Output device Signal Output device Reference Output 1 Device Power to Output Output device Signal Output device Reference Output 2 Device Figure 36 PNP Open Emitter Output Using ABR Power Power to Output device Output device Referen...

Page 35: ...Open Collector Output Using External Power Output 3 is not opto isolated but can be assigned to the same events By default it is not assigned to any event Note For this output set the Line Type configuration parameter according to the hardware connection to the TCNM ACBB1 NPN PNP or Push Pull ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 35 ...

Page 36: ...or Learn 3 Release the button to enter the specific mode After the button is pressed the cycle of LED activation is as follows Release button to exit Release button to enter Test mode Release button to enter Aim Autofocus mode Release button to enter Setup mode Release button to enter Learn mode Release button to exit cycle 4 1 Test Mode Test mode can be used to test the reading performance of the...

Page 37: ...r Liquid Lens Autofocus Models The Aim Autofocus function turns on the built in laser pointer aiming system to aid reader positioning Because the laser pointers are centered on the FOV use them to position the imager on the code The Aim LED blinks to indicate this state For Liquid Lens Autofocus models the autofocus feature is incorporated into this function 1 For best results print the PPI Pixels...

Page 38: ...ing the parameters to memory the Setup LED stops blinking and the ABR emits a long low pitched beep 4 5 Learn Once entered the imager starts a procedure to automatically detect and recognize a single code13 which is presented to it Successive Learns will substitute the current code To configure multiple codes use the Barcode Manager Auto learn procedure Exit Learn mode at any time by pressing the ...

Page 39: ...he installation is complete the Barcode Manager entry is created under Start Programs Banner Engineering A desktop icon is also created 5 2 Ethernet Device Discovery The following configuration procedure assumes that a laptop computer running Barcode Manager is connected to a factory default reader through the Ethernet port The Barcode Manager user interface opens and displays a list of all the de...

Page 40: ...ress is 192 168 3 1 and the subnet mask is 255 255 255 0 The IP address must be compatible with the default device address 192 168 3 100 2 As an alternate method change the IP address of the device a Add the device to the LAN by aligning its IP Address to the network The network administrator should provide valid LAN address es b Click the device wrench icon to open the Device Environment Configur...

Page 41: ...Rates 4 Scroll down to see the options 5 Select the Serial communication parameters according to your application The default is 115200 Note If you re not sure of the Serial baud rate select Enable Automatic Device Discovery which for serial devices will try communication at all baud rates but only at No parity 8 data bits 1 stop bit Enabling this parameter can notably lengthen discovery time In g...

Page 42: ...ar Stacked GS1 DataBar Limited GS1 DataBar Expanded GS1 DataBar Expanded Stacked UPCEAN Family EAN13 UPCEAN Family EAN8 UPCEAN Family UPCA UPCEAN Family UPCE Data Matrix ECC 200 QR Micro QR Aztec MAXICODE DOTCODE Erode 3 3 5 5 and 7 7 Dilate 3 3 5 5 and 7 7 Smoothing 1 Click Open Device Configuration The Open Device Configuration window opens showing the list of configurations jobs currently saved...

Page 43: ...s access to the complete array of optical illumination and code definition parameters that can be fine tuned semi automatically and manually to obtain the best results for applications of any complexity If your application requires multiple code symbologies multiple image settings Code Grading or other parameter settings for decoding use the Advanced Setup To begin configuration the reader must be...

Page 44: ...atic reading No maximum limit on exposure time Dynamic reading Maximum allowable image exposure is automatically calculated using the parameters Figure 54 Image Auto Setup Window Note For applications having multiple lighting or code reading conditions up to 10 different Image Setups can be configured by adding them with the icon 10 Click Start 11 Click Apply ABR 7000 Series Barcode Reader 44 www ...

Page 45: ...I values as well as the FOV dimensions Figure 55 Reading Distance Image Density and FOV Dimensions 14 Click Apply Note To enlarge the visual image of the code view click the zoom image icon repositioning it on the code Note At this point it is good practice to save the configuration from temporary memory to permanent memory giving it a specific name 15 Place an application specific code in front o...

Page 46: ...ading Phase on page 50 6 3 Advanced Setup for Manual Adjustable Focus Models Advanced Setup provides access to the complete array of optical illumination and code definition parameters that can be fine tuned semi automatically and manually to obtain the best results for applications of any complexity If your application requires multiple code symbologies multiple image settings Code Grading or oth...

Page 47: ...is will not affect Automatic Setup 7 Click Image Settings 8 Click Image Auto Steup to automatically acquire the best exposure time and gain values 9 Select the reading option Static reading No maximum limit on exposure time Dynamic reading Maximum allowable image exposure is automatically calculated using the parameters Figure 58 Image Auto Setup Window 10 Click Start 11 Click Apply Note For appli...

Page 48: ...u open Options UI Settings Configuration tab 13 Select Focus Calibration under View Window if it is not already selected Figure 59 UI Settings ABR 7000 Series Barcode Reader 48 www bannerengineering com Tel 1 888 373 6767 ...

Page 49: ...o reposition it over the code Note To enlarge the visual image of the code and the oscilloscope views drag the Focus Calibration window up and click the zoom image icon repositioning it on the code While in run mode manually adjust the focus until the bars relative to the code in the oscilloscope demonstrate their maximum length focus You can also see the visual focus on the code view Figure 61 Co...

Page 50: ... indicating it is decoded Figure 62 Decoded Image Note The large green box for each symbol indicates the code localization area which by default is equal to the maximum FOV Resize and move the box by dragging its borders with the mouse The code must be found within this area in order to be decoded 18 Add your application specific codes to the Code Settings by selecting them from the icons over the...

Page 51: ... Select your specific data collection type from the icons over the Configuration Parameters tree area Code Collection Code Combination Code Presentation Match Code Not all data collection types are available for all Operating Modes Incompatible data collection types are shown in gray and cannot be selected The following example shows Code Combination By default the Expected Codes when more than on...

Page 52: ...ing it with the mouse highlighted and pressing delete on your keyboard Figure 64 Code Combination c To create a logical AND condition from a logical XOR create a new Expected Code box using the icon d Drag the desired code icon from one box to the other Figure 65 New Expected Code 6 6 Data Formatting For details see the Barcode Manager Instruction Manual available at www bannerengineering com 1 Cl...

Page 53: ...icking on the icons above the Message Field area The fields are appended to the message 4 Drag the fields to position them between other fields in the message so that the output message is ordered according to your application requirements Each field has its own relative configuration parameters in the parameters panel ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 53 ...

Page 54: ... can be tuned manually 6 8 1 Under Exposure To correct an under exposure result it is recommended to change the following parameters in their order of appearance 1 Increase the Exposure Time 2 Increase the Gain Note In general a longer exposure time corresponds to a lighter image but is susceptible to blurring due to code movement Exposure time is also limited by the Internal Lighting mode paramet...

Page 55: ... Too Dark 6 8 2 Over Exposure To correct an over exposure result change the following parameters in order 1 Decrease the Gain 2 Decrease the Exposure Time ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 55 ...

Page 56: ...orrect code moving out of the FOV and have the code completely visible in FOV follow one or both of the following options Reposition the reader Use the Delay on Trigger and set the Time or Space values ABR 7000 Series Barcode Reader 56 www bannerengineering com Tel 1 888 373 6767 ...

Page 57: ...Figure 70 Example of Code out of the FOV Figure 71 Add Delay on Trigger to Correct Out of FOV ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 57 ...

Page 58: ... available in the Barcode Manager Help menu 7 1 Host Mode Programming The reader can also be remotely configured from a host system using the Host Mode programming command language See the Host Mode Programming Manual available at www bannerengineering com ABR 7000 Series Barcode Reader 58 www bannerengineering com Tel 1 888 373 6767 ...

Page 59: ...et connection 8 1 Industrial Ethernet Setup in Barcode Manager 8 1 1 Set the Industrial Ethernet Protocol EtherNet IP Modbus TCP The Industrial Ethernet communication channel is disabled by default To enable this channel use the following instructions 1 From the Reading Phase Data Formatting or Output Setup pages click Add New Industrial Protocol Note This option is available only for Installer Ex...

Page 60: ... Phase On Control 2 Click Phase Off and select the same bit used in step 1 from the Industrial Protocol Input Bit list 3 Change selected bit polarity from Leading to Trailing The reading phase will start when the input bit goes high and end when the input bit goes low Figure 73 Industrial Ethernet Input Bits Configured for Phase Off Control ABR 7000 Series Barcode Reader 60 www bannerengineering c...

Page 61: ...n image each time the input bit goes high Industrial Ethernet Bits Figure 74 Industrial Ethernet Strings and Bits 8 1 4 Industrial Ethernet Digital Output Control The Industrial Ethernet host controller can also drive the ABR reader s physical discrete outputs by assigning individual communication bits to the Digital Output Activation and Deactivation parameters These bits are received by the ABR ...

Page 62: ...t Echo to Industrial Ethernet The Industrial Ethernet host controller can receive echoes of the Reading Phase and discrete digital Input signals from the ABR as Output bits 1 Go to Output Setup and select an Industrial Protocol Output Bit This example uses Output Bit 0 2 Under Activation select the discrete digital input to echo leaving the bit polarity as Leading ABR 7000 Series Barcode Reader 62...

Page 63: ...Output Bit 0 Figure 76 Digital Intput Echo to Industrial Ethernet 8 1 6 Transmitting Output Data Messages Using Industrial Ethernet To send the result output data from the ABR to the Industrial Ethernet host controller use the following steps 1 Go to Output Setup Should step 1 be Data Formatting rather than Output Setup 2 Click on the Message you wish to send ABR 7000 Series Barcode Reader www ban...

Page 64: ...e 67 8 2 1 ABR Assembly Object Descriptions The ABR reader is controlled via EtherNet IP using assembly objects From the point of view of a PLC there is one input assembly and one output assembly The Originator client of the EtherNet IP connection is the PLC The Target AKA server of the EtherNet IP connection is the ABR reader The direction of communication can be described as T O or O T sometimes...

Page 65: ... 0 Item Sequence Number 8 bit integer 1 2 Item Status 16 bit integer 3 4 Item Data Size 16 bit integer 5 Input Bits 8 bit integer 6 Failure Code 8 bit integer 7 Fragment Sequence Number 8 bit integer 8 9 Fragment Data Size 16 bit integer 10 137 Fragment Data 128 character string Item Sequence Number The Item Sequence Number is incremented by one on every new Item Data production The Item Sequence ...

Page 66: ...nt Data Size The Fragment Data Size is the length of the data in bytes stored in the Fragment Data attribute If fragmentation is used this value equals 128 until the last fragment Fragment Data This attribute stores the Fragment Data which are the output messages from the ABR If the Item Data Size is less than 128 this attribute stores the complete Item Data If the Item Data Size is greater than 1...

Page 67: ...message strings are over 128 bytes it will take multiple packet intervals to transfer the message in 128 byte fragments At the default 50 milliseconds setting a 300 byte message string would take 100 milliseconds to 150 milliseconds to transfer completely 8 2 2 Configuring the ABR for Ethernet IP in Barcode Manager After Ethernet IP is added to a configuration s protocols see Industrial Ethernet S...

Page 68: ...ollow the steps as well as ABR Series Manual Installation in Studio 5000 Logix Designer Software on page 73 to quickly and easily establish an implicit Class 1 connection between the ABR and a Rockwell Studio 5000 Logix Designer family PLC Screenshots are from an example configuration with a ControlLogix 1756 L71 with a 1756 ENBT A Ethernet module using Studio 5000 Logix Designer version 30 1 Down...

Page 69: ...e the EDS file and click Next Figure 81 Select File to Register 6 Click Next to register the tested file Figure 82 Register the Tested File ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 69 ...

Page 70: ...with the EDS file Figure 83 Rockwell Automation s EDS Wizard 8 Click Next to register the EDS file Figure 84 Register the EDS File 9 Click Finish to close the EDS Wizard ABR 7000 Series Barcode Reader 70 www bannerengineering com Tel 1 888 373 6767 ...

Page 71: ...e Figure 85 New Module 11 Locate the ABR from the catalog and click Create Figure 86 Select Module Type 12 Enter a name description optional and IP address for the ABR Figure 87 New Module ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 71 ...

Page 72: ...13 Set the desired Request Packet Interval RPI on the Connection tab Figure 88 New Module Connection Settings ABR 7000 Series Barcode Reader 72 www bannerengineering com Tel 1 888 373 6767 ...

Page 73: ... a generic Ethernet module to the PLC s Ethernet card a Click New Module Figure 89 Add Ethernet Module b Select Generic Ethernet Module Figure 90 Select Module Type 2 Configure the Module Properties including the Name and IP Address of your choice and using the Connection Parameters and Comm Format shown Figure 91 Module Properties ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888...

Page 74: ... AOI file Banner_ABR_AOI_IO_Data_1_0 L5X from www bannerengineering com 2 In the Controller Organizer window right click on the Add On Instruction folder and select Import Add On Instruction Figure 93 Import Add On Instruction 3 Navigate to the correct file location and select the AOI to be installed Figure 94 Select Add On Instruction ABR 7000 Series Barcode Reader 74 www bannerengineering com Te...

Page 75: ...process The AOI is added to the Controller Organizer window and looks similar to the following figure Figure 96 AOI Successfully Imported 6 Drag the AOI from the Controller Organizer to your ladder logic program to add the Banner_ABR_AOI_IO_Data_1_0 AOI to the program Figure 97 New AOI Added to the Program ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 75 ...

Page 76: ...he new Ethernet Module was named see ABR Series EDS File Installation in Studio 5000 Logix Designer Software on page 68 and ABR Series Manual Installation in Studio 5000 Logix Designer Software on page 73 d Click the question mark on the RawDataToABR line e Select the appropriate tag In this example select Banner_ABR1 O Data f In the AOI right click on the question mark on the line labeled ABR_AOI...

Page 77: ...s InputBitsFromABR The Input Bits tag is a bitmap used to read the state of the 8 discrete inputs from the ABR reader These should update live to always show the latest result even if the PLC is not caught up at transferring all the result messages OutputBitsToABR The Output Bits attribute is a bitmap used to control the state of the 8 discrete outputs to the ABR reader This can be used to trigger...

Page 78: ...ring multiple results waiting to finish sending them to the PLC Only the bytes that fall within the size of the LastItemDataSize are overwritten so there could also be old data left in the upper array addresses when a shorter message arrives than the previous message 8 3 Modbus TCP The Modbus TCP protocol provides device information using register and coil banks defined by the ABR This section def...

Page 79: ... of the message written to the upper byte and the next character written to the lower byte of the first register If the message is shorter than the number of registers being written the ABR writes a 0 value to the extra bytes The following table shows the contents of the registers if 255 registers are being written and the output message is STX 123 ETX Table 6 ABR Output Message Data 40001 40255 1...

Page 80: ...e port numbers defined for other communications functions Remote Unit ID Defines the unit identifier used with Modbus TCP devices that are composites of several Modbus devices for example on Modbus TCP to Modbus RTU gateways In these situations the unit identifier tells the Slave Address of the device behind the gateway By default Modbus TCP capable devices usually ignore the unit identifier Conne...

Page 81: ...l focus 4 32 26 40 70 ABR7116 xxE2 16 mm manual focus 5 24 19 30 80 The viewing angle has a tolerance of 1 depending on the reading distance FOVx 2 d d0 tan αx 2 where FOVx horizontal vertical or diagonal field of view FOV αx horizontal vertical or diagonal viewing angles d reading distance in mm from window surface to code surface d0 offset distance in mm from center of lens to external window su...

Page 82: ...e The following diagrams show the maximum obtainable Field of View for 1D and 2D codes using Processing Mode Advanced Depending on the code resolution symbology and number of characters in the code the Reading Area can be different from the FOV See the reference Reading Diagrams for specific reading area examples 9 2 1 Manual Focus Models 6 mm Lens 1D Codes Horizontal FOV in 0 2 4 6 8 10 12 14 0 2...

Page 83: ...6 8 mm 2D Codes Figure 106 2D Codes 9 2 2 Liquid Lens Autofocus Models 9 mm Lens 1D Codes Distance Horizontal FOV in 0 2 4 6 8 10 12 14 16 18 20 0 2 4 2 4 6 8 6 8 mm Figure 107 1D Codes ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 83 ...

Page 84: ...1 3 6 2 3 6 4 5 4 5 mm 2 1 Figure 108 2D Codes 9 2 3 Manual Focus Models 9 mm Lens 1D Codes Distance Horizontal FOV in 0 2 4 6 8 10 12 14 16 18 20 0 2 4 10 2 4 10 6 8 6 8 mm Figure 109 1D Codes ABR 7000 Series Barcode Reader 84 www bannerengineering com Tel 1 888 373 6767 ...

Page 85: ... 3 6 4 5 4 5 mm 2 1 Figure 110 2D Codes 9 2 4 Manual Focus Models 12 mm Lens Distance 1D Codes Horizontal FOV in 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 0 2 4 10 2 4 10 6 8 6 8 mm Figure 111 1D Codes ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 85 ...

Page 86: ...4 mm Figure 112 2D Codes 9 2 5 Manual Focus Models 16 mm Lens 1D Codes Distance Horizontal FOV in 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 0 2 4 10 2 4 10 6 8 6 8 mm Figure 113 1D Codes ABR 7000 Series Barcode Reader 86 www bannerengineering com Tel 1 888 373 6767 ...

Page 87: ...ng all code symbologies and all 9 mm 12 mm and 16 mm models reading 1D code symbologies are Processing Mode Advanced Code Setting For ABR 7000 9 mm 12 mm and 16 mm models reading 2D code symbologies Processing Mode Standard Code Contrast Low Decoding Complexity Very High When defining a hardware software configuration for the ABR for conditions different from those of the reference diagrams keep i...

Page 88: ... Distance 70 mm Figure 115 Code 128 0 12 mm 5 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 12 mm 5 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 70 Software Parameters Internal Lighting Very High Power Strobed ABR7106 RSE2 Exposure Time μs 90 Gain 5 ABR 7000 Series Barcode Reader 88 www bannerengineering com Tel 1 888 373 6767 ...

Page 89: ...16 Code 128 0 25 mm 10 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 25 mm 10 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 130 Software Parameters Internal Lighting Very High Power Strobed ABR7106 RSE2 Exposure Time μs 80 Gain 20 ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 89 ...

Page 90: ...e 117 Code 128 0 30 mm 12 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 30 mm 12 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 160 Software Parameters Internal Lighting Very High Power Strobed ABR7106 RSE2 Exposure Time μs 100 Gain 20 ABR 7000 Series Barcode Reader 90 www bannerengineering com Tel 1 888 373 6767 ...

Page 91: ...85 mm Figure 118 Code 128 0 33 mm 13 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 33 mm 13 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 150 185 Software Parameters Internal Lighting Very High Power Strobed ABR7106 RSE2 Exposure Time μs 150 175 Gain 13 20 ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 91 ...

Page 92: ... 220 mm Figure 119 Code 128 0 38 mm 15 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 38 mm 15 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 200 220 Software Parameters Internal Lighting Very High Power Strobed ABR7106 RSE2 Exposure Time μs 250 250 Gain 6 15 ABR 7000 Series Barcode Reader 92 www bannerengineering com Tel 1 888 373 6767 ...

Page 93: ...m Figure 120 Code 128 0 50 mm 20 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 50 mm 20 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 270 290 Software Parameters Internal Lighting Very High Power Strobed ABR7106 RSE2 Exposure Time μs 330 330 Gain 23 25 ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 93 ...

Page 94: ...ications Image Cropping is recommended above and below the central zone of the Vertical FOV limiting image acquisition to the effective reading area and therefore increasing frame rate and reducing overall image processing time See Image Cropping in the Barcode Manager Instruction Manual 15 mm 550 pixels 1 Drag top of box to set x y coordinates 0 236 2 Drag bottom of box to set vertical window dim...

Page 95: ...recommended above and below the central zone of the Vertical FOV limiting image acquisition to the effective reading area and therefore increasing frame rate and reducing overall image processing time See Image Cropping in the Barcode Manager Instruction Manual 20 mm 512 pixels 1 Drag top of box to set x y coordinates 0 255 2 Drag bottom of box to set vertical window dimensions 512 pixels Hardware...

Page 96: ... mm 15 mils Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0 38 mm 15 mils Tilt Angle 45 Skew Angle 10 Focusing Distance mm 90 Software Parameters Internal Lighting Very High Power Strobed ABR7106 RSE2 Exposure Time μs 80 Gain 8 ABR7106 MSE2 Exposure Time μs 80 Gain 12 ABR 7000 Series Barcode Reader 96 www bannerengineering com Tel 1 888 373 6767 ...

Page 97: ...1 2 4 1 mm Figure 126 Code 128 0 25 mm 10 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 25 mm 10 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 280 Software Parameters Internal Lighting Very High Power Strobed ABR7109 RSE2 Exposure Time μs 166 Gain 11 ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 97 ...

Page 98: ...Code 128 0 30 mm 12 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 30 mm 12 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 310 Software Parameters Internal Lighting Very High Power Strobed ABR7109 RSE2 Exposure Time μs 200 Gain 14 ABR 7000 Series Barcode Reader 98 www bannerengineering com Tel 1 888 373 6767 ...

Page 99: ...28 0 38 mm 15 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 38 mm 15 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 430 Software Parameters Internal Lighting Very High Power Strobed ABR7109 RSE2 Exposure Time μs 305 Gain 20 ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 99 ...

Page 100: ...1 5 Figure 129 Data Matrix 0 13 mm 5 mils Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0 13 mm 5 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 91 Software Parameters Internal Lighting Very High Power Strobed ABR7109 RSE2 Exposure Time μs 50 Gain 5 ABR 7000 Series Barcode Reader 100 www bannerengineering com Tel 1 888 373 6767 ...

Page 101: ... Matrix 0 19 mm 7 5 mils Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0 19 mm 7 5 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 135 Software Parameters Internal Lighting Very High Power Strobed ABR7109 RSE2 Exposure Time μs 130 Gain 5 ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 101 ...

Page 102: ...ettings Code Symbology Data Matrix ECC 200 Code Resolution 0 25 mm 10 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 180 Software Parameters Internal Lighting Very High Power Strobed ABR7109 RSE2 Exposure Time μs 155 Gain 8 ABR7109 MSE2 Exposure Time μs 310 Gain 8 ABR 7000 Series Barcode Reader 102 www bannerengineering com Tel 1 888 373 6767 ...

Page 103: ...mm 2 2 Figure 132 Code 128 0 25 mm 10 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 25 mm 10 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 380 Software Parameters Internal Lighting Very High Power Strobed ABR7112 RSE2 Exposure Time μs 210 Gain 10 ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 103 ...

Page 104: ... 0 30 mm 12 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 30 mm 12 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 415 Software Parameters Internal Lighting Very High Power Strobed ABR7112 RSE2 Exposure Time μs 250 Gain 9 ABR 7000 Series Barcode Reader 104 www bannerengineering com Tel 1 888 373 6767 ...

Page 105: ...8 0 38 mm 15 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 38 mm 15 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 500 Software Parameters Internal Lighting Very High Power Strobed ABR7112 RSE2 Exposure Time μs 250 Gain 12 ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 105 ...

Page 106: ... Code 128 0 50 mm 20 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 50 mm 20 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 740 Software Parameters Internal Lighting Very High Power Strobed ABR7112 RSE2 Exposure Time μs 330 Gain 17 ABR 7000 Series Barcode Reader 106 www bannerengineering com Tel 1 888 373 6767 ...

Page 107: ... Figure 136 Data Matrix 0 13 mm 5 mils Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0 13 mm 5 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 133 Software Parameters Internal Lighting Very High Power Strobed ABR7112 RSE2 Exposure Time μs 45 Gain 5 ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 107 ...

Page 108: ... 7 5 mils Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0 19 mm 7 5 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 195 Software Parameters Internal Lighting Very High Power Strobed ABR7112 RSE2 Exposure Time μs 90 Gain 5 ABR 7000 Series Barcode Reader 108 www bannerengineering com Tel 1 888 373 6767 ...

Page 109: ...5 mm 10 mils Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0 25 mm 10 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 250 Software Parameters Internal Lighting Very High Power Strobed ABR7112 RSE2 Exposure Time μs 150 Gain 8 ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 109 ...

Page 110: ...rix 0 38 mm 15 mils Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0 38 mm 15 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 355 Software Parameters Internal Lighting Very High Power Strobed ABR7112 RSE2 Exposure Time μs 250 Gain 6 ABR 7000 Series Barcode Reader 110 www bannerengineering com Tel 1 888 373 6767 ...

Page 111: ...5 mm 3 1 4 Hardware Settings Code Symbology Code 128 Code Resolution 0 25 mm 10 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 500 Software Parameters Internal Lighting Very High Power Strobed ABR7116 RSE2 Exposure Time μs 250 Gain 16 Figure 140 Code 128 0 25 mm 10 mils ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 111 ...

Page 112: ...de Symbology Code 128 Code Resolution 0 30 mm 12 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 590 Software Parameters Internal Lighting Very High Power Strobed ABR7116 RSE2 Exposure Time μs 300 Gain 19 Figure 141 Code 128 0 30 mm 12 mils ABR 7000 Series Barcode Reader 112 www bannerengineering com Tel 1 888 373 6767 ...

Page 113: ...s Code Symbology Code 128 Code Resolution 0 38 mm 15 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 700 Software Parameters Internal Lighting Very High Power Strobed ABR7116 RSE2 Exposure Time μs 500 Gain 24 Figure 142 Code 128 0 38 mm 15 mils ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 113 ...

Page 114: ...ardware Settings Code Symbology Code 128 Code Resolution 0 50 mm 20 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 900 Software Parameters Internal Lighting Very High Power Strobed ABR7116 RSE2 Exposure Time μs 500 Gain 19 Figure 143 Code 128 0 50 mm 20 mils ABR 7000 Series Barcode Reader 114 www bannerengineering com Tel 1 888 373 6767 ...

Page 115: ...e Settings Code Symbology Data Matrix ECC 200 Code Resolution 0 19 mm 7 5 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 275 Software Parameters Internal Lighting Very High Power Strobed ABR7116 RSE2 Exposure Time μs 190 Gain 7 Figure 144 Data Matrix 0 19 mm 7 5 mils ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 115 ...

Page 116: ...bology Data Matrix ECC 200 Code Resolution 0 25 mm 10 mils Tilt Angle 45 Skew Angle 15 Focusing Distance mm 340 Software Parameters Internal Lighting Very High Power Strobed ABR7116 RSE2 Exposure Time μs 270 Gain 8 Figure 145 Data Matrix 0 25 mm 10 mils ABR 7000 Series Barcode Reader 116 www bannerengineering com Tel 1 888 373 6767 ...

Page 117: ... mils 9 4 Maximum Line Speed and Exposure Calculations When the Dynamic reading option is selected in the Image Auto Setup or Automatic Setup window the maximum allowable image exposure is automatically calculated according to the formula described in this section using the parameters entered The Exposure Time or Shutter parameter defines the time during which the image will be exposed to the read...

Page 118: ...mples ABR 7000 using Internal Lighting Mode Very High Power Strobe Exposure Time µs 100 µs Code Resolution X 0 254 mm 10 mils has a maximum line speed of 0 254 mm 0 0001 s 2540 mm s Likewise Texp max is the maximum Exposure Time value that can be used without blurring for the given application line speed and code resolution Therefore X LS Texp max Texp max and LS max are represented in the graph b...

Page 119: ... operator Strobed operating mode Power Strobed The built in LED array is on only during the image exposure time Different Power Strobed lighting levels can be set Note To avoid the LED array overheating for Power Strobed settings the program automatically limits the range of allowed values for the Exposure Time parameter Therefore after changes to Internal Lighting recheck Exposure Time ABR 7000 S...

Page 120: ...etup Chart on the following page to aid in aiming and focusing the reader 7000 models the Advanced Setup of the reader 7000 models and the Learn procedure 3000 and 7000 models ABR 7000 Series Barcode Reader 120 www bannerengineering com Tel 1 888 373 6767 ...

Page 121: ...e 128 Resolution mm mils 0 30 12 0 50 20 1 00 40 Do not use these Barcodes for Smart Teach Autolearn Do not scale this page 15 cm 6 inch 0 30 mm 0 50 mm 1 mm ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 121 ...

Page 122: ... reading of deformed and or overprinted codes even though damaged or printed on high reflective surfaces see the following figures Figure 149 Packaging with PDF417 Code Figure 150 Overprinted Barcode Readable by ABR Through the Envelope Window Film Figure 151 Barcode Printed on Curved Surface Readable by ABR in spite of Image Optical Distortion 11 3 Direct Part Marking ABR is also very powerful in...

Page 123: ...e Characterized by Outstanding Separation Distance between Adjacent Code Elements 11 4 Ink Jet Printing Technology Figure 155 Dot Matrix Code Directly Marked on PCB Copper Pad by Using Ink Jet Technology 11 5 Laser Marking Etching Technology Figure 156 Data Matrix Code Directly Marked on PCB Surface by Using Laser Etching Technology ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 88...

Page 124: ...signed to be used in real time laser marking applications Mark Read They must be mounted far away from the laser marker to avoid burning the CMOS sensor ABR 7000 Series Barcode Reader 124 www bannerengineering com Tel 1 888 373 6767 ...

Page 125: ...asure Voltage either at pin 1 and pin 2 for 17 pin connector or at spring clamp Vdc and GND for TCNM ACBB1 One Shot or Phase Mode using the Input 1 External Trigger or Input 2 The Trigger LED is not blinking while the External Trigger is switching Check if you are referring to the device accessory cable connector or to the TCNM ACBB1 spring clamp connectors Is the sensor connected to the Input 1 o...

Page 126: ...ng correct If using TCNM ACBB1 be sure the RS422 termination switch is OFF Are the host serial port settings the same as the reader serial port settings In Barcode Manager Device menu Settings Settings LED Configuration the COM LED Function can be configured to indicate Main Serial Port TX or Main Serial Port RX Communication Data transferred to the host are incorrect corrupted or incomplete Are t...

Page 127: ...only if the reader s pitch or skew angle required to avoid direct reflection doesn t compromise code reading due to perspective distortion of which the code images are inevitably affected In other cases where the above mentioned illuminators do not permit code image acquisition of sufficient quality for decoding it is necessary to select a different lighting system for the ABR reader among those s...

Page 128: ... 157 Examples Direct Marking with Ink Jet process Figure 158 Examples Direct Marking with Laser Etching process Figure 159 Examples Direct Marking with Dot Peening process Figure 160 Examples ABR 7000 Series Barcode Reader 128 www bannerengineering com Tel 1 888 373 6767 ...

Page 129: ...re 161 Examples Curved surface Figure 162 Examples Reflectivity of the code marking surface Highly reflective surface Figure 163 Examples Opaque surface Figure 164 Examples ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 129 ...

Page 130: ...igure 168 Examples Typically in DPM applications the above mentioned factors are present in different combinations creating a vast number of cases However it is possible to subdivide the most common applications into macro cases having characteristics that determine the choice of the most suitable lighting system to resolve the relative application guaranteeing the best compromise between performa...

Page 131: ...m X Lighting system not recommended Note For correct use of the Multicolored DPM Peripheral illuminator verify that the application working distance is within the lighting systems working distance See the following table Table 8 Lighting System Working Distances Reader Model Lighting System Working Distance ABR71x9 RSE2 Red 20 to 550 mm ABR71xx MSE2 Multicolored DPM Central LED Group 20 to 250 mm ...

Page 132: ...tral LED Group is particularly effective in direct part mark applications DPM where linear machining flaws are present on the part surfaces In fact in these cases an image of the code can be obtained having a very light background The other four sectors make up the external group called Peripheral LED Group and correspond to Dark Field illumination Dark Field illumination is guaranteed by the 39 s...

Page 133: ...ffective for reading codes printed marked on reflective surfaces by sequentially turning OFF the single LED sectors In the example below two Data Matrix codes which have been etched onto a plastic reflective surface must be read With all four LED sectors enabled Example A the code is not readable due to the LED reflections on the code surface By setting different Image Settings in which the Bottom...

Page 134: ...en the direction of the machining flaws is changed Refer to the following images for the dimension of lighted area illuminated by the different LED groups Figure 176 Color Photo of Code 32 mm 25 mm Figure 177 Multicolored DPM Peripheral LED Group 26 mm Figure 178 Multicolored DPM Central LED Group 13 2 3 ABR 7000 Applications The following examples show the use of the illuminator models described ...

Page 135: ...85 Multicolored DPM Peripheral Group Good Illumination Figure 186 Multicolored DPM Central Group Incorrect Illumination Laser Etching The first example below shows the advantages obtained with Multicolored DPM and the Multi Acquisition Setting mode The second example shows codes produced using the laser etching process on metal surfaces that do not have evident machining flaws however these exampl...

Page 136: ...c Reflectance Figure 191 Color Photo of Code Figure 192 Red Incorrect Illumination Figure 193 Multicolored DPM Peripheral Group ALL Sectors On Suboptimal Illumination Figure 194 Multicolored DPM Peripheral Group Top and Bottom Sectors On Incorrect Illumination Figure 195 Multicolored DPM Peripheral Group Left and Right Sectors ON Good Illumination ABR 7000 Series Barcode Reader 136 www bannerengin...

Page 137: ...5 M12 x 1 45 5 Typ 47 17 pin M12 Euro style Female Shielded Quick Disconnect Model Length Style Dimensions Pinout Female MQDC2S 1706 1 83 m 6 ft Straight ø 14 5 M12 x 1 43 Typ 17 12 2 3 13 4 5 14 6 7 15 8 9 16 10 11 1 1 Brown 2 Blue 3 White 4 Green 5 Pink 6 Yellow 7 Black 8 Gray 9 Red 10 Violet 11 Gray Pink 12 Red Blue 13 White Green 14 Brown Green 15 White Yellow 16 Yellow Brown 17 White Gray MQD...

Page 138: ... 1 83 m 6 ft Straight 47 4 Typ ø 14 5 M12 x 1 0 6g RJ45 1 White Orange 2 Orange 3 White Blue 6 Blue 4 2 3 1 1 White Orange 2 White Blue 3 Orange 4 Blue STP M12D 415 4 57 m 15 ft STP M12D 430 9 14 m 30 ft 14 3 Trigger Kit Kit QS18LPTRIGKIT01 includes Qty Model Description 1 QS18VP6LPQ5 QS18 polarized retroreflective sensor 150 mm 6 in PVC cable with a 4 pin M12 Euro style quick disconnect and nicke...

Page 139: ...s TCNM ACBB1 Connection box For ABR 3000 and 7000 models PSB4MK 24 06 Q0Q5 Power supply box 0 6 A 24 V dc Requires AC cable SM30CC 306 WP Requires DC cable MQDMC 401 ABR 7000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 139 ...

Page 140: ...arcode Manager software and sensor firmware as new versions become available 15 2 1 Clean the Reader Dust dirt etc on the lens cover may alter the reading performance Clean the lens cover periodically for continued correct operation of the reader Use soft material and alcohol to clean the lens cover and avoid any abrasive substances Repeat the operation frequently in particularly dirty environment...

Page 141: ...on simultaneously once more and then turn off After a few seconds the ABR enters run mode and the internal illuminators start flashing All of the reader s environment parameters are reset including the IP address for Ethernet models defaults to 192 168 3 100 Any previously saved configurations on the reader remain in memory but the default configuration is set as the startup configuration Note If ...

Page 142: ... 81 8363 2714 or 01 800 BANNERE toll free Website www bannerengineering com Email mexico bannerengineering com Brazil Address Banner do Brasil Rua Barão de Teffé nº 1000 sala 54 Campos Elíseos Jundiaí SP CEP 13208 761 Brasil Phone 55 11 2709 9880 Website www bannerengineering com Email brasil bannerengineering com China Address Banner Engineering Shanghai Rep Office Xinlian Scientific Research Bui...

Page 143: ...SEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILITY NEGLIGENCE OR OTHERWISE Banner Engineering Corp reserves the right to change modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured b...

Page 144: ...ader s lens This is effective on surfaces that absorb light or are not highly reflective and also on low contrast codes Byte On an addressable boundary eight adjacent binary digits 0 and 1 combined in a pattern to represent a specific character or numeric value Bits are numbered from the right 0 through 7 with bit 0 the low order bit One byte in memory can be used to store one ASCII character C Co...

Page 145: ... electrical electronic and other technologies IP Address The terminal s network address Networks use IP addresses to determine where to send data that is being transmitted over a network An IP address is a 32 bit number referred to as a series of 8 bit numbers in decimal dot notation for example 130 24 34 03 The highest 8 bit number you can use is 254 ISO International Organization for Standardiza...

Page 146: ...cific requirements T Transmission Control Protocol Internet Protocol TCP IP A suite of standard network protocols that were originally used in UNIX environments but are now used in many others The TCP governs sequenced data the IP governs packet forwarding TCP IP is the primary protocol that defines the Internet ABR 7000 Series Barcode Reader 146 www bannerengineering com Tel 1 888 373 6767 ...

Page 147: ...calculation 81 global diagrams 82 86 G good read 51 H highly reflective surfaces 135 host mode 58 I illuminator Multicolored DPM 132 red 132 indicators 6 Industrial Ethernet 59 61 68 73 74 77 79 input 2 32 33 inputs 18 29 33 L label focus lock 12 laser etching 135 laser safety 4 learn 38 linear machining flaws 134 liquid lens autofocus models 37 M machining flaws linear 134 manual adjustable focus...

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